Brown Wire Burned on Ignition Switch
Jul 5, 2017 | 10:47 PM
#11
Weekend Warrior
Joined: Nov 2016
Posts: 9
Likes: 0
Ignition switch help
I have an 04 sportsman 700 that I want to bypass the original ignition switch. I got the wiring diagram from my polaris dealer and it only shows 7 wires going to the switch but I have 10 wires! I want to put a toggle switch to power up everything and a momentary switch for the starter. Is this possible? If so, which wires do I put to the toggle and which wires to the momentary?
Jul 5, 2017 | 11:41 PM
#12
Pro Rider
Joined: Oct 2012
Posts: 255
Likes: 2
From: Ontonagon
My print shows 11 wires , did you miscount ?
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
Jul 6, 2017 | 05:05 AM
#14
Polaris ATV Expert
Retired and loving it!
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Jul 6, 2017 | 06:46 AM
#15
Weekend Warrior
Joined: Nov 2016
Posts: 9
Likes: 0
Why? If it's a switch problem this 3 position switch is cheap.10 bucks.IGNITION KEY SWITCH FOR POLARIS 4011002 4012165 REPLACEMENT FAST SHIPMENT HOT eBay
Jul 6, 2017 | 08:29 AM
#16
Weekend Warrior
Joined: Nov 2016
Posts: 9
Likes: 0
My print shows 11 wires , did you miscount ?
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
Jul 6, 2017 | 08:32 AM
#17
Weekend Warrior
Joined: Nov 2016
Posts: 9
Likes: 0
My print shows 11 wires , did you miscount ?
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
According to the print -
#31 W/R goes to A
#23 & 24 both R/W go together to B
A & B goes to the momentary pushbutton for the starter
#30 & 22 both R/Blk go together to C
#45 & 47 both R go together to D
C & D need to go to a NO { normally open } contact which when closed is run position .
#2 & 39 Blk go together to E
#33 & 38 both Brn go together to F
E & F need to go to a NC contact , opens to run .
Jul 6, 2017 | 11:59 AM
#20
Weekend Warrior
Joined: Nov 2016
Posts: 9
Likes: 0
got the correct diagram from the dealer this morning, 3rd times charm, decided the buy the OE switch. It cranks but won't fire, let the tracing begin...
