Polaris Discussions about Polaris ATVs.

Help with override switch troubleshooting

Thread Tools
 
Search this Thread
 
  #1  
Old 12-01-2010, 10:38 AM
Billqw's Avatar
Weekend Warrior
Thread Starter
Join Date: Dec 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default Help with override switch troubleshooting

Good afternoon everyone. I have spent the last 2 days looking over this forum on everything I could fine on the override switch. I've learned a lot about my 4-wheeler and plan on spending an extra day to find the 4 missing grease fittings that I missed when doing a tune-up on my machine last summer. I’m still

The other day I went to use the override button when backing up and it didn’t work. I was stuck in the snow bank for about 5 minuets. My guess is...
The switch is bad.
The wire to and from the switch are messed up.
The components that feed power or signals to the override switch are bad....
Lose connections to and from the switch to other components…
And I'm sure a bunch of other things are probably messed up to...

Can you guys tell me (or YouTube) show me how to check all the components that might cause the override switch to stop working?
And how to fix the problem?

Also...
I have no idea what other items I should be looking at when trying to fix this problem. I’m a total greenhorn with this wheeler. If anyone has pictures, please post them as well.

I have a 1997 Polaris sportsman 500.

Thanks
Bill
 
  #2  
Old 12-01-2010, 05:49 PM
randyneff6971's Avatar
Pro Rider
Join Date: Jun 2007
Location: Ontario.
Posts: 243
Likes: 0
Received 0 Likes on 0 Posts
Default

I know this sounds silly but I have done this myself, were you in all-wheel drive? sorry I had to ask because I felt like a moron when I looked at the switch.
 
  #3  
Old 12-01-2010, 06:29 PM
Billqw's Avatar
Weekend Warrior
Thread Starter
Join Date: Dec 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

I was in AWD and all 4 wheels were working good going forward.
Only the rear wheels were spinning in reverse.

Bill
 
  #4  
Old 12-01-2010, 06:52 PM
Kerbbirds's Avatar
Pro Rider
Join Date: Jun 2005
Posts: 2,343
Likes: 0
Received 0 Likes on 0 Posts
Default

I by-passed that on my 97-425, take the front cover off and find the control panel with all the wires going to it, unplug the grey orange wire,make a note of where it came from , tape up the end, now find a purple wire and splice it into grey-white wire you should have no speed limiter in reverse and awd anytime the awd switch is on. Its a good thing I write stuff down cause I did that like12 years ago still workin fine
 
  #5  
Old 12-02-2010, 05:07 PM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,263
Likes: 0
Received 6 Likes on 6 Posts
Default

did you take apart the switch to make sure it was not corroded? does the light show that your in reverse when you put it in? just making sure that the the tranny switch isn't the issue.
 
  #6  
Old 12-02-2010, 05:18 PM
Billqw's Avatar
Weekend Warrior
Thread Starter
Join Date: Dec 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

I did not take apart the switch guessing it was all sealed in the same housing as the lights and motor on/off switch.

The reverse light works when I'm in reverse.

If the tyranny switch is causing the problem, how do I check or test it? Where is it located on the 4-wheelwe?

Bill
 
  #7  
Old 12-03-2010, 09:06 PM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,263
Likes: 0
Received 6 Likes on 6 Posts
Default

it's on the side of the transmission. it should ahve a wire harness plugged in it. do a search on the forum for the by pass the override to see if that fixes it. imo
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pgamboa
Chinese Quads
18
12-24-2023 11:52 AM
vandammages@gmail.com
Honda
3
08-20-2020 11:50 AM
NRA+1
1) Engine problems..
10
09-20-2015 08:47 PM
alzgarvin
Polaris
1
09-11-2015 08:53 AM
toonces
Buying an ATV
6
09-05-2015 01:14 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Help with override switch troubleshooting



All times are GMT -5. The time now is 07:48 PM.