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Old 09-08-2015, 08:09 PM
polaris outlaw 525 IRS
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Join Date: Sep 2015
Location: tennessee
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Default 2008 poalris outlaw 525 HELP

i have a 2008 Polaris outlaw 525 irs. when I ride it for about 5-7 minutes it quits or when gets a little warm. when it cools off it starts right back up. any ideas? maybe heat sensor? before this happened the neutral and reverse light quit working then when I put it in reverse and put it back in 1st gear it acts its still in reverse and wont let it rev to high. someone please help
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Old 09-09-2015, 03:19 AM
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First thing I'd check is valve clearance when the engine is cold. Both intake and exhaust valves set at .005. I'd also check compression. The 525 has a gear position sensor that works off the shift drum. It may be faulty or sticking. Item #40 in the parts break down. Dirt Cheap Yamaha, Polaris, Suzuki & Kawasaki OEM Parts & Accessories – Cycle Parts Warehouse If you don't have a manual here's one fairly cheap that can help also on repairs and service.2008 Polaris Outlaw 525 IRS Service Manual PDF Download
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