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Z250 Choke Lever

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Old Jul 21, 2004 | 10:17 PM
  #11  
Aaran's Avatar
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Default Z250 Choke Lever

thats how u remove it on the 400. if its the same on the 250 then be careful. the nut is plastic.
 
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Old Jul 23, 2004 | 06:08 PM
  #12  
hixc's Avatar
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Default Z250 Choke Lever

actually the nut is nylon
 
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Old Jul 23, 2004 | 06:35 PM
  #13  
ElectricShift's Avatar
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Default Z250 Choke Lever

Fix this thing yet?
 
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Old Jul 23, 2004 | 08:54 PM
  #14  
BrocksZ's Avatar
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Default Z250 Choke Lever

Still not working. It has to be stuck in the carb or something. The nut that holds the cable onto the carb is metal.
 
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Old Jun 25, 2008 | 09:43 PM
  #15  
Raptor0502's Avatar
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Joined: May 2005
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Default Z250 Choke Lever

im having the exact same problem, did anyone figure out how to fix the choke cable? i dont think its kinked, so that must mean the problem is some where in the carb..??
 
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Old Jun 26, 2008 | 10:01 AM
  #16  
AdrianXXX's Avatar
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Default Z250 Choke Lever

Hi,
The choke plunger is probably stuck in the carb due to some dirt. You will have to clean it. But this is not so hard job, I made it on my LTF250 (Ozark) by myself however I am totally unskilled :-)
The only issue is that you have to remove the carb, otherwise you cannot reach the nut.
But removing the carb is not so difficult. It is enough to loosen the carb clamp screws (before and behind the carb!). You do not need to disconnect any cable, just pull it 5 cm out. Then you can reach and unscrew the nut and pull out the plunger. Just be careful when pulling out the plunger, because the spring could shoot. Then clean the plunger and the hole and apply some WD40. Check if it works correctly by pulling the lever up and down (see my video), than remount the whole staff.
Below you can find some pictures of my experiments :-)
I hope it will help...







 
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