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NO SPARK please help

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Old Mar 16, 2014 | 09:09 AM
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Default NO SPARK please help

I have a 2003 polaris ranger 500 that currently has no spark i was wondering if anyone can help me it would be greatly appreciated. Everything else works lights fuel pump switches. I ohmed out the trigger coil its 97ohms which is good the exciter coil is 21.5ohms which i thought was bad so i put a new stator and trigger coil in which did not fix the problem. the ign coil ohms out good so im thinking its the cdi box but i was wondering if there are any tests i can do or if anything else can be the problem. I also checked all the circuit breakers which are all good i only get .05v to the white and blue wire to the ign. coil and i only get .87v from the exciter coil at the red and red/black wire at the cdi, is that normal? Any help is greatly appreciated. And i also diconnected the black wire at the cdi and no difference.Also the key was left on for months on a battery tender dont know if this contributed to this but wanted to give all the info
 
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Old Mar 16, 2014 | 09:43 AM
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Does make a difference if you have the series 10 or series 11 on parts. If you've got the right stator,sounds like you're down to a cdi. Series 10 doesn't have a glove box,Series 11 does.Calls for different cdis and stators for each model.Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
 
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Old Mar 16, 2014 | 10:46 AM
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thanks for the quick reply i guess its a series 11 it has a glove box. I ordered a cdi hope its right they didnt ask a series. But you think those voltage readings are ok from the stator. or is that not a valid test. Usually im really good at figuring this stuff out but this ones got me up in the air. Plus this is my first polaris veh. plus its got 3 modules under the hood that im not sure what they are and if they could have any effect on spark i know one is the voltage regulator but not sure of the others.
 
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Old Mar 16, 2014 | 11:12 AM
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Resistance tests usually are more accurate. The 97 ohms you showed on the trigger(pick up) coil is spot on. Three modules are the regulator,hub safety limiter,plus a LR-58 cut off that I can't remember it's exact purpose. You can disconnect any black lead to the limiters for spark testing purposes.Leaving power on for months with a battery tender could affect any of these modules I'd suppose.Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
 
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Old Mar 16, 2014 | 11:24 AM
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ok thanks ill see what happens when i get it. Ill let you know
 
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