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Snapped off the bolt INSIDE steering stem, now what ?? NEED ANSWER ASAP !!!!!

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Old Aug 24, 2002 | 11:52 PM
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Well trying to take off old trail tech studs off the steering stem on my raptor and the bolt snapped off flush. It left about 3/8ths of stud inside which I mostly drilled BUT what size of threads and what is the diameter of the stud used ???? Moose ?? Knowsalot ??

I'm thinking once I find out , then I can "re-cut the threads" by running a tap into the hole and cleaning out the alum. debris from the stud maybe 64th still left around the thread area.

Any Ideas??


Michael
 
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Old Aug 25, 2002 | 12:10 AM
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Hey Michael.

My CD drive hasn't worked in nearly 3 weeks, so I can't pull up my fiche on it.

If I remember correctly, the thread size should be 8mm with a 1.25 thread pitch. [If I am right, the head of the bolt would have been a 12mm]

Drill that puppy out and then take another bolt of the same size and carry it with you to a hardware store or an auto parts store and get the proper tap to run through the threads. Just be sure to get a tap with a 1.25 thread pitch and not a 1.10 or 1.50

Patrick
 
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Old Aug 25, 2002 | 12:16 AM
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great ! At least I have a starting point. I dont have the original bolts from yam as I replaced them last year with trail tech hex heads. Yam online part finder says the part # is 95827-08035-00,BOLT, FLANGE

Michael

 
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Old Aug 25, 2002 | 01:42 AM
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Oh man, that sux. Did you get it worked yet, Todd may be able to help, or Wrench!

RoostKing...
 
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Old Aug 25, 2002 | 01:43 AM
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You are talking about the bolts that hold the bar to the stem right?

I took 1 out & measured it
1.25mm thread pitch
7.80mm bolt size (I assume that makes it a 8 mm since I can't find my metric bolt gauge)
It's 45mm long from the seat of the head to the end of the bolt.
I replace all the stock bolts I take out with stainless allen heads.
Sorry it took so long I was watching the Bristol Winston Cup Race!
Hope this helps.
 
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Old Aug 25, 2002 | 01:59 AM
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OK...Let's break down the part number you provided.

95827-08035-00


95827........Flange Bolt [If it were anything other than a 1.25 pitch, the number would be different in the last two numbers and the description changes to "special bolt"


08035........8mm thread and 35mm in length

00...........First series [Meaning that this part has not been updated since it was first produced. If it was, the number here would be 10, meaning "first update". A 20 means "second update"...etc, etc, etc]



 
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Old Aug 25, 2002 | 02:06 AM
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Man,
Learning some tech info, right on!

RoostKing...
 
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Old Aug 25, 2002 | 10:49 AM
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Awesome Patrick!! Thats was really cool how you broke that down plus it heads me down the right path to go this morning !!!

Roost: Wrench is a great Idea, why didnt I think of that ?? I dont have his home tele#,do you and could you call him ??

Thanks guys,

Michael
 
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Old Aug 25, 2002 | 01:54 PM
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Problem is FIXED !!!!!1 [img]i/expressions/face-icon-small-smile.gif[/img] [img]i/expressions/face-icon-small-blush.gif[/img] [img]i/expressions/face-icon-small-smile.gif[/img] [img]i/expressions/face-icon-small-blush.gif[/img] . I simply bowwered a tap from a friend, drilled 17/64ths to remove any burrs/shavings and to give me a fresh tap and re-tapped her!!! hmmmmmmm I love re-tapping her opps back to the bike [img]i/expressions/face-icon-small-wink.gif[/img] I went ahead and ran the tap into the other remaining 3 holes (obviously no drilling needed)just to clean them up and the new trail-tech bolted up nice and easy !!! Huge thanks to Knowsalot,Moose and Roost (see I told you Todd was alright)


Michael

 
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Old Aug 25, 2002 | 08:28 PM
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Michael,

No problemo. I'm just glad to hear to got 'er fixed up.

I'll holler at you next week about the "stuff".

Patrick
 
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