09 sportsman 800 nightmare of issues
#1
Ok to make a long story short . I got screwed on this 4 wheeler . Now I am into this for 3200.00 and it’s still not running . New parts , new top end rebuild , new fuel pump , new injectors and wires , new water pump , new oil and water pump seals , new radiator , new stator , flywheel , new crank position sensor . And more .
just got the motor pit back in , go to start it up nothing . Heavy smell of gas , UNPLUGED the fuel pump it starts up and idles at around 13-1400 rpm. Plug the fuel pump back in . Motor dies , Inhave no clue how this could even happen but it does . Now while I am there racking my brain my son comes ups and said dad do you have enough oil in it and I responded yes he said how do you know . So I pulled the dip stick out and guess what it looks like milk . So now I have coolant in my oil of my fresh rebuild and a motor that will run with fuel pump unplugged. I don’t get these new bikes . Ok so I know motor has to come back out torn back a part . Don’t know if it’s head , base gasket , water pump seal or oil seal letting water get into the engine . Any help guys would be great I am at my wits end with this .
just got the motor pit back in , go to start it up nothing . Heavy smell of gas , UNPLUGED the fuel pump it starts up and idles at around 13-1400 rpm. Plug the fuel pump back in . Motor dies , Inhave no clue how this could even happen but it does . Now while I am there racking my brain my son comes ups and said dad do you have enough oil in it and I responded yes he said how do you know . So I pulled the dip stick out and guess what it looks like milk . So now I have coolant in my oil of my fresh rebuild and a motor that will run with fuel pump unplugged. I don’t get these new bikes . Ok so I know motor has to come back out torn back a part . Don’t know if it’s head , base gasket , water pump seal or oil seal letting water get into the engine . Any help guys would be great I am at my wits end with this .
#2
cracked head maybe? these bikes run hot and if the radiator gets even partly plugged they will over heat(at least my 2 800's did). i wonder if the computer is mapped correctly causing too much gas to be pumped in? just a thought.
#3
The cylinder heads is brand new , this was a complete fresh rebuild . It was only running for about 10 mins total on and off for maybe 2 mins at a time . Engine never got over heated but Onhave coolant in the oil
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Dec 15, 2014 05:33 PM
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