Check the fuses under the seat, above and to the rear of the airbox. Try wiggling the wires there too.

 

sounds like a quick fix to me.
you just put a pipe on, and it runs fine for a couple of min. untill the bike is warmed up.
since you put the new pipe on the engine needs more air flow.
1st remove your airbox lid. and see if that fixes the hesitation.
if not your going to have to jet the bike.
that should fix the hesitation and misfiring.
i think the bike not stating could be the starter cylinoid.

 

Go to ebay. Brand new rectifier / regulator for the DS. is only 49 bucks.
You should recharge your battery first though. Get the bike started. If it won't start your battery is fried. Get a new one. Start the quad and check the voltage coming from the stator like cynick said to do. If that checks out ok. Then get a new regulator from ebay. Put it on. Start the quad and go have fun.

 

That sounds like the right way to go about this. It's definitely not a jetting issue, it may still have to be rejeted but the real problem it's electrical. Thanks for the tip. Speaking of jetting, any idea what size main and pilot I should be with a new silencer and K&N filter. Do I even need to mess with it?

Thanks

 

Depending on elevation. But if your not over 3000 feet. try a 170 main. Not sure about the pilot. But it's prolly fine. unless you get a lot of backfiring while you decelerate.

 

Is the Procom brand OK to replace stockers with. Found this one on Ebay which sounds pretty good;Procom

Thanks,

Ed

 

From all reports you should stay away from the Procom. The advance below 1500rpm is too much and causes a kickback during startup. THis will eventually eat your sprag clutch. I have NOT used the Procom, but I have read more than a few horror stories about them. Spend the extra $50 and get the Big Gun... its actually made by Procom but uses a different timing curve with little or no advance below 1500rpm, which will save your sprag. I have not read anything bad about the Big Gun.

 

FatHolly is talking about the CDI that procom sells. And like he says, I also herd the same thing. However the rectifier by procom on ebay works great. In fact the 59 dollar one your link refers to is the exact same one I use. They also sell a standard one for 49 bucks.

 

Yup.... you all sure were talking bout rectifiers... my bad... I should read thing more thoroughly.[img]i/expressions/face-icon-small-confused.gif[/img]

The affairs of a Saturday eve will sometimes make one confused and empty headed.... that means I've had a couple too many tonight... and more to come.[img]i/expressions/face-icon-small-happy.gif[/img] Gonna be a good night.[img]i/expressions/face-icon-small-wink.gif[/img]

 

Thanks guys for the clarification. I'll be buying the Procom. Thanks,

Ed