This is a conversation rawfish and I had in the pm system..I thought the video's and info would be a good thing in the open forum. rawfish agreed and so I copied it and posted it..

Quote:
Originally Posted by rawfish
Hi there,

Any idea what its suppose to look like in there? I have it opened but I dont really know what I am looking at ... I can send you a pic if you are willing to have a look c?

Thanks, Roy




Quote:
Originally Posted by mywifesquad


Hi,Roy

Your gonna see the clutch basket and a couple of gears...down in the lower left area will be where the shift shaft comes thru...its gonna have a sort of steel arm on it with a couple of hooks that sort of form a U shape..They pull back and forth on the shift drum to change the gears..That part will most likely be under the clutch basket and the clutch basket will have to be removed to replace the arm if its broken..You should be able to look behind it to see if the arm is moving the drum with out removing the basket. Ill look at pics for you and tell you what I think..

Your Welcome, Joel


Quote:
Originally Posted by rawfish

Hi Joel,

I appreciate your taking the time to respond and have a look at these pics and videos. I have posted them to our website for you to have a look at.

Video

Almost millertime :?]


Thanks
Roy


Originally Posted by mywifesquad

In the 2nd video at the beginning it looks to me like the shift drum isnt turning...From that Id think the hooks on the shift arm are worn and not turning the drum and engaging the gears... Could you look real close at the drum when you shift the gears and see if it rerally isnt moving?

Joel

 

Hi there,

Do you see the drum in this image?

If so can you tell me by letter reference that would be sooo helpful :?]

Video

Thx.

 

Its the thing "C" is turning... sort of a star like wheel looking thing

 

Rawfish you might want to track down a clymer repair manual of that covers that engine. I assume its based on an older honda engine. I know many of the 50cc to 150cc engines the clymer repair manuals guys say come in real handy. A book with pictures and a blow up of parts and stuff would probably make things easier etc.

1982 Honda ATV Repair, Service, and Maintenance Manuals