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2005 Baja Motorsports Wilderness 250

  #11  
Old 11-09-2014, 09:31 AM
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Dropped off my gearcase and pieces to a local aluminum welder dude and got a price of $80 to do it. I was just glad he took the job. Will post pics of when it is complete. I also ordered a couple brass 3/4" flange bushings to put in place of the weak spot. More to come.
 
  #12  
Old 11-16-2014, 08:45 PM
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Got the Quad started today. Carburetor needs replacing, but will hold until I am positive the Gearcase will be in functioning order once repaired.
 
  #13  
Old 12-04-2014, 09:01 PM
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My Gearbox has been Tig Welded and Machined for the new Brass Bushings. $80 for welding and $100 for the machining. Cost me about $10 for the bushings.

3 new bearings ordered. Need to find a source for the roller bearing that fit's in the gear itself (WD250-868). Getting closer.











 
  #14  
Old 12-05-2014, 08:28 AM
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Originally Posted by MPDano View Post
Got the Quad started today. Carburetor needs replacing, but will hold until I am positive the Gearcase will be in functioning order once repaired.
Used a carb kit from a Joyner 250 Viper and was able to use the float bowl o-ring and float plunger from the kit. Seems to have done the trick. Moving on to getting the bearings installed once I get them today.

Ordered the gear roller bearing from alpha-sports as well as a new spark plug.
 
  #15  
Old 12-06-2014, 10:25 AM
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Very nice work.. Thanks for keeping us updated.
 
  #16  
Old 12-07-2014, 10:48 AM
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Originally Posted by mywifesquad View Post
Very nice work.. Thanks for keeping us updated.
Thanks. I'm all about documentation and knowledge sharing.
 
  #17  
Old 12-09-2014, 07:30 AM
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Originally Posted by MPDano View Post
Thanks. I'm all about documentation and knowledge sharing.
Your Welcome.
 
  #18  
Old 12-09-2014, 08:33 AM
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Got the needle bearing from Alpha sports. Took a pic of the difference of old and new.
 
Attached Thumbnails 2005 Baja Motorsports Wilderness 250-needle-bearing.jpg  
  #19  
Old 12-09-2014, 09:54 PM
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Inserts and Bearings ready to be reinstalled. Had to Dremel some weld material for the gear to spin freely.

Hopefully I can get all this done this weekend
 
Attached Thumbnails 2005 Baja Motorsports Wilderness 250-20141209_171542.jpg   2005 Baja Motorsports Wilderness 250-20141209_171617.jpg   2005 Baja Motorsports Wilderness 250-20141209_171648.jpg   2005 Baja Motorsports Wilderness 250-20141209_172648.jpg  
  #20  
Old 12-11-2014, 09:03 AM
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Looking forward to pics of it moving under its own power.
 

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