Polaris Discussions about Polaris ATVs.

04 trailboss clutch springs

Old May 1, 2005 | 02:29 AM
  #1  
PSDan000's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2004
Posts: 27
Likes: 0
Default 04 trailboss clutch springs

ive heard people talk about changing the clutch springs and even talked to my dealer about it. he said it wouldnt really do much without other mods. anyway, what are my options in doing this? and what does it do? how is it done? my 4wheeler is pretty new to me and is bone stock...im mainly looking to get a little more bottom end to it and if this is a cheap/easy fix i would consider it. thanks

dan
 
Reply
Old May 1, 2005 | 10:43 AM
  #2  
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Joined: Apr 2000
Posts: 6,688
Likes: 1
Default 04 trailboss clutch springs

First off dont belive all the BS the dealers give you(most,not but most )dont have a clue about improoving Polaris performance.If you want a cheap gain in performance go to a dealer and tell them you want a primary spring for a 400 Scrambler.This is a what is call a white spring.It will lok plain but have white paint on a end.It is a very simple change too.Take the belt cover off,hold the front clutch in place,take the center bolt out,take the 6 small bolts out replace spring put it all back together(be sure to line up the Xs on the 2 clutch pieces).Torque the smaall bolts to around 17(not real tight)and the center bolt to 40 lbs(preaty tight) And then you will think you have a new machine.
 
Reply
Old May 1, 2005 | 10:43 AM
  #3  
2manytoys's Avatar
Extreme Pro Rider
Joined: Aug 2002
Posts: 4,263
Likes: 14
Default 04 trailboss clutch springs

Your dealer does not know what he is talking about. Changing the primary clutch spring is the biggest performance gain you can do to a 4 stroke. It does not add HP but it tunes the clutch to shift better and gets more power to the ground. From the factory the clutching is very tame. I have done nothing else to my 330 except a EPI pink primary spring, K&N filter. It is like night and day. It would only do 45mph and decellerate going uphill to about 35mph. The max rpm's were 5500. Now with the spring the rpm's are at 6300 with top speed of 52mph and will hold rpm's going uphill. So with just the pink spring I gained 800 rpm's and 7mph on the top. It pulls way harder. There are so many different springs. It all depends on how you want it to shift. Do you want better bottom end or better mid to top end. Some springs raise the engagement so it takes off strong but can hurt slow technical trail or rock riding. Some springs take off a little better then stock but then pulls hard from mid to top end to get your top speed up. Look at my pics to see some of the mods that I have.
 
Reply
Old May 1, 2005 | 10:59 AM
  #4  
2manytoys's Avatar
Extreme Pro Rider
Joined: Aug 2002
Posts: 4,263
Likes: 14
Default 04 trailboss clutch springs

I have tried the white primary and I dont think it did much. It was ok on take off but did nothing for mid to top end. If you are interested in that spring you can PM me. The white primary spring made a much bigger difference in my 250.
 
Reply
Old May 1, 2005 | 11:45 PM
  #5  
PSDan000's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2004
Posts: 27
Likes: 0
Default 04 trailboss clutch springs

2manytoys...check your PM's [img]i/expressions/face-icon-small-happy.gif[/img]...what would you guys recommend for an all around good spring? thanks again

dan
 
Reply
Old May 1, 2005 | 11:55 PM
  #6  
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Joined: Apr 2000
Posts: 6,688
Likes: 1
Default 04 trailboss clutch springs

I personaly think you should stick with a white the pink will raise the rpms up to where you could get into trouble with a stock engine.But 2many will give it the test.
 
Reply
Old May 1, 2005 | 11:58 PM
  #7  
PSDan000's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2004
Posts: 27
Likes: 0
Default 04 trailboss clutch springs

sweet...ill give it a try...thanks
 
Reply
Old May 13, 2005 | 09:49 AM
  #8  
spiffinmaine's Avatar
Range Rover
Joined: Sep 2003
Posts: 109
Likes: 0
From: Maine
Default 04 trailboss clutch springs

what should i expect from a red spring?
 
Reply
Old May 13, 2005 | 06:38 PM
  #9  
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
Joined: Apr 2000
Posts: 6,688
Likes: 1
Default 04 trailboss clutch springs

Originally posted by: spiffinmaine
what should i expect from a red spring?
Depends on what brand of "red" spring you have.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Ryan Silvani
General Chat
1
Sep 19, 2015 09:53 PM
Lou Domenech
Classifieds, Garage Sale & Swap Shop
0
Sep 11, 2015 06:35 PM
roy.hawkins3@gmail.com
Polaris
4
Sep 11, 2015 02:35 PM
Myronh
Polaris
2
Sep 8, 2015 11:27 AM
cdstang
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
2
Aug 31, 2015 07:52 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread

All times are GMT -5. The time now is 08:15 AM.