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Secondary Clutch Disasembly

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Old Sep 9, 2005 | 04:45 AM
  #11  
jimmypsp700's Avatar
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Default Secondary Clutch Disasembly

I mean HERE (for real)
They (2 of 3) are next to the reed and piston. From my non ebs scr400.

Jim
 
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Old Sep 9, 2005 | 09:02 AM
  #12  
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Default Secondary Clutch Disasembly

Thanks for the help jim, my dealer did give me the wrong thing
 
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Old Jan 10, 2006 | 12:31 AM
  #13  
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Default Secondary Clutch Disasembly

I thought I would change my secondary spring to red. The instructions above look good and I think I'll give it a try.

How can I set the secondary to 2-2 in the process when I change the spring? I don't know what 2-2 means or how to do it to be honest? I saw someone else with a similar clutch set up and thought I would try it.

I changed my front to something stiffer and it has a higher take off, hits good and pulls good throughout. I think it could shift out better to higher RPM's near the top of hills though.

Thanks
 
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Old Jan 10, 2006 | 02:53 AM
  #14  
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Default Secondary Clutch Disasembly


The #1 position on sheave is the stiffest setting with the #2 and 3 settings progressively weaker .
On the roller housing (or helix) the #1 position is the softest setting and the #5 (2) is the stiffest.

Just place the spring end in the appropriate hole and reassemble.

Don't forget to preload the spring on non ebs machines buy turning it 1/4 to 1/2 turns before reassembly.

Jim
 
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Old Jan 10, 2006 | 10:10 AM
  #15  
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Default Secondary Clutch Disasembly

jimmypsp700,

Ok, I'll give it a try. I've seen the secondary but not in a while so I'm having trouble picturing this. With the info on this thread I'll figure it out when I break into it. I know what the sheave and helix look like and how to pre-load.

Thank you
 
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Old Jan 11, 2006 | 02:43 AM
  #16  
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Default Secondary Clutch Disasembly

Go to www.polarisowners.com and download a PDF. file of the parts manual, it has a good diagrams to go by and a list of all the parts, although its not sopposed to be used for assembly you can get the idea.

Jim

www.polarisowners.com

also see my photos here...http://photobucket.com/albums/y148/jimmypsp700/700%20PVT/
 
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Old Jan 11, 2006 | 09:35 AM
  #17  
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Default Secondary Clutch Disasembly

jimmypsp700,

Very good. Thank you so much.
 
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Old Jan 12, 2006 | 02:48 AM
  #18  
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Default Secondary Clutch Disasembly

Your welcome.

BTW that's one trick looking TBoss with those wheels and tires on!

Jim
 
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Old Jan 12, 2006 | 04:02 AM
  #19  
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Default Secondary Clutch Disasembly

Originally posted by: jimmypsp700

I have pictures HERE

Jim
Tell me more about the chrome header that I see in your pics? Will this fit an 06 800? What brand and where to get? I saw an 06 800 on EBAY and it had a chrome header on it. I have been unable to locate one on the net.

THANKS
Robert

 
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Old Jan 12, 2006 | 05:12 PM
  #20  
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Default Secondary Clutch Disasembly

That is a '05/06 sp800 head pipe, the other is a 700 with the Y manifold.

Just take yours off and send it to Jet Hot for the Sterling (ceramic) coating.
Or a local shop, it will cost you around $100 to do, they are new for about $100 black.
 
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