I had the same issue on 3 of my machines. But the problem was the oil in the front end was wrong. you need demand drive fluid. Polaris part # 2871654. Just an idea to check first before you tear into it.

 

I haven't changed the fluid in the front yet but that sure would be a lot easier than tearing it down. I also had someone mention to try that first and also see if it is milky. If so, it has water in it and that could be the problem.

I think I have some of the fluid so I may just change all of the fluids, it is probably about time anyway.

Thanks,
Jason

 

BigContryUSA- do you still have the John Deere Part #'s for the roller cage? If so would it be possible to get those from you? Thanks for your help.

 

Here are the parts I ordered:

ROLL CAGE ASSY Part # MIA10667
KIT, ROLL Part # MIA10666
KIT, MINOR REPAIR (Seals) Part # MIA10654

Paid just under $100 for all.

Hope this helps,

BC

 

BigCountry, Should any JD dealer be able to get these parts? Is this for there atv line or what are these parts for on a johndeere?

 

How much are they from Polaris?...........Caper......

 

Would the diff. be different in the big bore bikes (700/800cc) vs the smaller bikes?

 

i know that the front 4x4 wheel hubs are over $170 as so are the hilliard clutches.so to just get new on one side for a pre clutched diff. your looking at 400+ dollars,that is why i buy them on ebay,i think i'm up to four extra hubs +hilliards, i actually got 1 set for $17 so i can always sell to make a profit.

 

hey guys im just wonderin if this would be the same problem for my 2003 600 sportsman it will all of a sudden put the four wheel drive on when i spin the back tires and the switch is off. thanks