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98 Polaris Driven Pulley

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Old 08-01-2008, 08:35 PM
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Default 98 Polaris Driven Pulley

I took the driven pulley apart and now I don't know which hole of the three the spring goes back into. What is factory? Could not see where the spring was originally. 98 500 Sportsman.
 
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Old 08-01-2008, 10:44 PM
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Default 98 Polaris Driven Pulley

Original setting is 2-2 If havent done before,place spring in helix(upper) and install in second hole at bottom,ALIGN wider spline in helix into wider spline on shaft,push down slightly,hold upper clutch sheath and helix while turning bottom sheath counter clockwise 1/3 turn, hold both sheaths and knock helix down (helix normally will stay down) either install circlip with free hand or can use c-clamp visegrips to hold sheaths while installing clip. Upon release,clutch should snap back and you should be able to feel spring tension. Good luck
 
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Old 08-02-2008, 09:40 AM
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Default 98 Polaris Driven Pulley

Thanks
 
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Old 08-02-2008, 10:42 PM
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Default 98 Polaris Driven Pulley

<div class="FTQUOTE"><begin quote>Originally posted by: old polaris tech

Original setting is 2-2 If havent done before,place spring in helix(upper) and install in second hole at bottom,ALIGN wider spline in helix into wider spline on shaft,push down slightly,hold upper clutch sheath and helix while turning bottom sheath counter clockwise 1/3 turn, hold both sheaths and knock helix down (helix normally will stay down) either install circlip with free hand or can use c-clamp visegrips to hold sheaths while installing clip. Upon release,clutch should snap back and you should be able to feel spring tension. Good luck</end quote></div>

That is the best instructions I have seen on how to do that[img]i/expressions/beer.gif[/img]
 
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