Polaris Discussions about Polaris ATVs.

clutch bottons on primary clutch

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Old Feb 17, 2001 | 12:11 PM
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bigdevil's Avatar
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how do i go about checking the bottons on the primary clutch. i have that infamous ticking sound on my scrmabler 400. i just went and put a wiseco in it thinking it would take care of the problem, but its still there.

i guess checking the clutch bottons after replaceing the piston would be the bass ackwards way of doing things, but i planned putting a wiseco in the spring anyhow. its worth the $150 (with gaskets, shipping, etc.)

i would like to check the clutch bottons on the primary clutch. how do i go about doing this? the only thing i have done is changed the primary clutch spring. i'm not really all that familiar with the clutch on my scrambler yet. how will i be able to tell if they are worn? are there better aftermarket setups?

bigdevil "99 scrambler 400 w/rcr stage 1 kit,
wiseco piston
 
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Old Feb 17, 2001 | 01:42 PM
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I believe you should be able to see them by just taking the clutch cover off. Me and a buddy took his off after about four months. I couldn't beleive how worn down they were. They were worn better than 50% down, and after only a couple of months. I immediately had the aluminum buttons installed on mine.
 
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Old Feb 17, 2001 | 01:46 PM
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BigDevil,

The buttons are within the secondary clutch (the back clutch)

YOu take out the center bolt and slide the secondary off. There is a circlip that you remove and out pops the helix, and spring. Remember that its under a pretty stiff load, so keep it mashed in a best as possible while taking the circlip out. Remove the helix and spring and all thats left are the buttons. If they are worn, I will suggest replacing them w/ HPD SS button kit. If they are demolished and the helix has torn into your secondary housing, then buy a roller.

When putting the helix back in, be sure to turn it 1/4-1/3 of a turn. NO more, NO less.

EC
 
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