Polaris Discussions about Polaris ATVs.

03 sportsman 500 stuck in reverse

Thread Tools
 
Search this Thread
 
Old Jan 27, 2013 | 06:23 PM
  #1  
Lomax's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2004
Posts: 910
Likes: 0
Default 03 sportsman 500 stuck in reverse

Not sure what happened, everything was working great, had to back up, now it wont come out of reverse. not sure what coulda happened, any idea?
Thanks
-WIll
 
Reply
Old Jan 28, 2013 | 07:25 AM
  #2  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Common problem on these shift boxes as they get older. Loosen the 10 mm lock nut on each linkage ball end at the shift box. Remove the 10mm nuts holding the linkage ends to the shift box levers,then remove the linkage rods from the shift box slide levers. Pop the shift lever into neutral. You can use vice grips to move the bellcrank on the transmission to neutral. Once the shift box and transmission is in neutral,turn the adjusters to where they drop straight in the shift box slide levers with NO resistance. Replace the 10mm nuts and then tighten the linkage ball end lock nuts. This may help for awhile. Once the shift box lever and internal parts start to wear and has a lot of slack, you can have this happen to where it sticks in one gear. I've had to do this dozens of times and on some that were really worn,I just had to replace the entire shift box. Hopefully adjusting the linkage is all you need to do. OPT
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ScopeZ_
Honda
10
Jul 28, 2015 01:44 AM
Schneider
Polaris
1
Jul 24, 2015 05:05 PM
micheleLeigh
Technical and How-To Articles
1
Jul 19, 2015 07:32 AM
KimSJoh
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
14
Jul 18, 2015 07:20 PM
bikedad3
Suzuki
2
Jul 2, 2015 02:15 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 01:32 AM.