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2001 drive clutch issue

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Old 10-20-2013, 09:07 AM
01sportsmna500's Avatar
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Originally Posted by old polaris tech
Instructions I got from a good Polaris engineer was to get rid of the soft brass washer behind the one way as it would grind down and slowly bind up the action. I stocked up on the hard metal shims found in the non ebs rear clutches (same size as the brass) by his suggestion and this solved a lot of problems the brass washers caused. Item #8 (.025 thick) Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
Ya good call. The OD edge of the one way where the seal goes is thin and sharp. It actually wore through the brass which has a slightly bigger OD on mine. It ended up sitting on top of the seal creating a flush surface so I just stuck another one on top. But using steel is a good idea. You wont have to clean up all the brass filings either after a while
 
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