Polaris Discussions about Polaris ATVs.

explorer exploded...lol

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Old Jul 20, 2014 | 01:56 AM
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Default explorer exploded...lol

well,..last summer reverse gear started messing up on my 95 explorer 400 4x4, skiping stripping kinda bad day,..so i backed it under my shed an left it setting till few days ago,..drug it out in the open an noticed back wheels draging,..thought i put it in netral when i parked it...so jacked it up put freash gas in it an pulled the rope,fired 2 pull!! and both back wheels went to spinning,...cut it off an went to checking the shifter,..feels like its in neutral an any a temp to shift give lots of springed like tension,..so removed shifter rods an tried shifting trans with channel locks,..nothing doing!! so i commenced on transmission removal,...al man what fun this simpla task was....nottt!!!!! well got it out,..now what to do?? got a buddy that re built his an was doing bout the same as mine so im probably gonna be buying a lotta his brand beer!! but wheres the best place to get good parts for this 1341157 type III easy shift transmission an all so gonna be needing a berring for the front 4wheel drive chain eccentric head ache as its all but seized up!!
 
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Old Jul 20, 2014 | 02:22 AM
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The silent chain(#36) is usually the problem along with checking the low and high gear engagement dogs (#32,39) and shift forks for excessive wear(11,12) Even a circlip that's jumped the slot on the shaft can lock up a transmission.This is about as cheap a online place as any,but you can also check Cheap Cycle Parts,Partzilla,etc. Always replace the chain anytime you split a gear case.Gear case bearings if needed can be found at any bearing/auto store by using the universal number on them. Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse
 
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Old Jul 20, 2014 | 11:15 AM
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thanks OPT,..dont know what my 4wheeler would do without you!!
 
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Old Jul 23, 2014 | 12:10 PM
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well,..i got brave an decided to crack the cases open on my own!! took 2 hours an a lotta cuss'in an prying,..no metal shaveings!! but lotta mucky mess! turns out that the shift rails were stuck an chain right bad shape so ill be ordering a new chain an seals an be doing a lotta cleaning while i wait for my parts!! then to get it all back together????
 
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Old Oct 7, 2014 | 06:32 PM
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got my parts an hoping to re assembly this trans this week if time allows an get this one back operational!!
 
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