Polaris Discussions about Polaris ATVs.

2008 sportsman 500 new front Hd springs

Thread Tools
 
Search this Thread
 
  #1  
Old 07-01-2015, 02:20 PM
Mphillips's Avatar
Weekend Warrior
Thread Starter
Join Date: Jun 2015
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default 2008 sportsman 500 new front Hd springs

My new front Hd springs came in today and I've been looking up instructions on how to install them and I read that you don't need a spring compresser to do the work. i need to know if this is fact or fiction before I get this thing all torn apart. Any help would be greatly appreciated.
 
  #2  
Old 07-01-2015, 03:59 PM
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Join Date: Jun 2008
Location: North Texas
Posts: 24,352
Likes: 0
Received 33 Likes on 33 Posts
Default

I guess I did it the hard way or cheated as air tools make this a fairly easy job.I removed the tire,tie rod,then I clamped the cartridge shaft with a shop towel and vice grips to hold it steady,loosened the top strut nut with an air ratchet or wrench if I couldn't get the ratchet on it.Lowered the strut assy down slowly,impacted the cartridge nut off and removed the spring retainer plate,removed the old spring. Some people used straps,spring compressors,etc,but I just used the vice grips again after the new spring was on,ramped the vice grips up a rung or so just enough to compress the spring,got the retainer cap and nut started. I impacted the nut tight,replace the lower plastic pivot,shoved the strut up in place,replaced the top pivot,rubber and steel washer and nut and I was through.Hard part is to make sure you don't pull the cv joint apart at the strut when working the spring off and on! Air tools make work a lot easier if you have to do this day in day out. ALL depends on how heavy gauge the springs are also. Some springs I couldn't do this way and had small spring compressors to help pull them down far enough to get the spring retainer plate and nut back on. Some have used ratchet straps,etc.
__________________
 
  #3  
Old 07-02-2015, 07:20 PM
stendori's Avatar
Super Quad Patrol
I'm watching you!
Join Date: Jul 2003
Location: central maine
Posts: 14,259
Likes: 0
Received 6 Likes on 6 Posts
Default

I used a jack to help compress mine when I put the spacers in and I also used a ratchet strap to compress one of the springs.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mphillips
Drivetrain, Suspension & Tires
6
07-29-2015 08:53 PM
Mphillips
Polaris
5
06-26-2015 03:52 PM
RedRancher
Honda
6
06-04-2015 12:29 PM
Schneider
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
7
06-04-2015 11:37 AM
SaMs0nOLD
ATV Racing
2
02-02-2000 11:43 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: 2008 sportsman 500 new front Hd springs



All times are GMT -5. The time now is 12:06 AM.