1993 trail boss 350 liquid 4x4
#1
1993 trail boss 350 liquid 4x4
Hi, I just picked up this 93 350L 4x4. I'm new to quadding the machine seems pretty good I have rode it a couple times. The only problem I am having is the battery is getting drained if I leave it for a day. I am looking for some advice on trouble shooting, the only thing I can find so far is the killswitch doesn't work. Iam wondering if that has anything to do with it or any tips on what I should start looking at. Thank you for your time
#2
Crank it up and check the voltage at the battery. Should be around 14 volts or so when you give it throttle.If it is charging then the battery is probably junk,wont hold a charge and needs to be replaced. If it just shows battery voltage(12 volts or less) check that the regulator wires are all hooked to the terminal board. You have to pull the plastic to get to the regulator.Item 32 in the thumbnail pic. Blown regulators are the most common cause if it's not charging. #4060087 Rectifier Regulator FITS POLARIS ATV 4060193 4060087 NEW | eBay Also if you can't kill it with the ignition switch probably someone disconnected the black kill wire from the cdi. If that's the case then there was a problem in the left control switch,ignition switch or their wiring.Or the cdi kill circuit could be faulty internally and the previous owner didn't want to replace it.
Last edited by old polaris tech; 05-20-2017 at 01:48 PM. Reason: kill switch.
#3
#4
Did you check charging rate as it's running? If it's at least 14 volts, then you could have a parasitic voltage drain. The manual can help on that,plus it's worth the 9 buck cost for future maintenance and repairs. 1993-1995 Polaris 250 / 300 / 350 / 400 ATV Workshop Service Repair Manual Service Manual;polaris 400;polaris 350;polaris 250
#7
Plain old 60/40 or 50/50 will work as most all coolants are for aluminum radiators. You can go with Prestone,Peak,etc. Doesn't have to be a designated atv branded coolant as most of these are the same as auto coolants. Engine Ice is good but expensive,same as some of the other additives out there.
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#8
#9
Red wire is the power wire to the regulator. When you pulled the wire that could have popped the bulbs. 11.8 volts while at an idle? If so usually the regulator is faulty. Should be showing around 13.5 to 14 volts at the battery at an idle.To eliminate it being a stator charge coil problem you can check resistance between the yellow and yellow/red stator wires leading to the regulator. Meter set on ohms resistance there should be a small resistance reading between the yellow and yellow/red stator wires with no yellow zeroing out to ground. If this checks out there are plenty off cheap regulators on Amazon and ebay such as this for 16 bucks. Rectifier Regulator FITS POLARIS ATV 4060193 4060087 NEW | eBay