'98 SP500 CDI box
#1
After taking my bike on the back of my truck for two and a half hour trip I managed to get about 3 miles out of it when it just died,I checked the fuel,wiring connections grounds etc. and There is no spark. After getting it home I metered out the high tension coil and it is within the set numbers for resistance. So now I am wondering is there anyway to be sure it is the CDI box or is it a case of if everything else works then it's the CDI? If so does anyone know who would sell an aftermarket one? Any help is appreciated.
#2
Binky,
On the same page in your owner's manual, you will also see the continuity check for the stator. Please do not overlook this. A good friend of mine has the same machine as you, had the same problem, and bought a new coil. This did NOT solve his problem. After we performed his continuity checks, we determined he had a short in his stator. Sure enough, once we had the flywheel pulled, on the stator one of the energizer coils for the CDI had melted a hole right through the wax and was causing the open. According to a local dealer, this is a common problem with the 98's. Check this as well before you waste money on a CDI.
On the same page in your owner's manual, you will also see the continuity check for the stator. Please do not overlook this. A good friend of mine has the same machine as you, had the same problem, and bought a new coil. This did NOT solve his problem. After we performed his continuity checks, we determined he had a short in his stator. Sure enough, once we had the flywheel pulled, on the stator one of the energizer coils for the CDI had melted a hole right through the wax and was causing the open. According to a local dealer, this is a common problem with the 98's. Check this as well before you waste money on a CDI.
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