Polaris Discussions about Polaris ATVs.

Need Help In removing Master link in O-ring Chain

Thread Tools
 
Search this Thread
 
  #1  
Old 04-09-2003, 10:59 PM
SageCrusher's Avatar
Range Rover
Thread Starter
Join Date: Apr 2003
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

Have 95 Xplorer and trying to srevice the front chain, it is a pain to remove, so I wanted to to remove the master link and clean the chain. But after endless attempts to pry out the backing plate, I gave up....

Idea's?
Can I just go to the car wash and blast off the crud?
I have been using the spray on "Tacky" PJ1 for years and the crud build up is ugly!!

Thanks in advance!
 
  #2  
Old 04-10-2003, 12:04 AM
PRAIRIETWIN's Avatar
Range Rover
Join Date: Jun 2002
Posts: 167
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

Grind off Master Link pen ends with hobby grinder, remove link and chain, clean, then replace chain and add new master link.
 
  #3  
Old 04-10-2003, 12:36 AM
SageCrusher's Avatar
Range Rover
Thread Starter
Join Date: Apr 2003
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

The master link I'm working on has a removable sleeve, and exposes the pin's..I think the O-rings are holding the side plate in place....I don't think this need to be grinded on, as it is ment to be re-used.

Stock chain (OEM)
 
  #4  
Old 04-10-2003, 12:40 AM
NCScrambler's Avatar
Pro Rider
Join Date: Feb 2003
Posts: 1,168
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

Just checking, but have you put enough slack in the chain to aid in removal of the link??? Very important if you have not.
 
  #5  
Old 04-10-2003, 01:48 AM
Bing's Avatar
Super Quad Patrol
Smokes meat all the time!
Join Date: Sep 2002
Posts: 12,479
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

buy a chain breaker

small, handy little tool.

It only gets used so often,,,,,but its nice to have when you need it

I think i paid like $30 for it
 
  #6  
Old 04-10-2003, 12:57 PM
SageCrusher's Avatar
Range Rover
Thread Starter
Join Date: Apr 2003
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

Chain is in the most slack Position, I can move the links very freely

Is it OK to just car wash the chain on the ATV?
 
  #7  
Old 04-10-2003, 01:06 PM
NCScrambler's Avatar
Pro Rider
Join Date: Feb 2003
Posts: 1,168
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

I wouldn't pressure wash it because you can cause damage to the o-rings. Just scrub it with it on. Use a light degreaser or WD-40 or something of that nature along with a brush and scrub it with a brush. Just don't leave the degreaser or wd-40 on for long to minimize damage to the o-rings. The only other way I could think of removing the link would be with a punch trying to push the pins through the link. You could also use a small screwdriver to pry the piece out, but be careful not to damage the o-rings. Oh yeh, kerosene is also good at cleaning that crud off of the chain.
 
  #8  
Old 04-10-2003, 01:22 PM
SageCrusher's Avatar
Range Rover
Thread Starter
Join Date: Apr 2003
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

here we go with the sporcket trick...Keep you posted.
Ya I thought the carwash was a bad deal....
 
  #9  
Old 04-11-2003, 01:11 AM
SageCrusher's Avatar
Range Rover
Thread Starter
Join Date: Apr 2003
Posts: 111
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

NC,
well your trick did work.....Banging on the Master link while in the sprocket top gave me the edge..

however, after I replaced the master link (Bought a new one) it sure is tight, the chain where I put the master link binds somewhat, hopefully it will loosen up after some torque is supplied to it.[img]i/expressions/face-icon-small-wink.gif[/img]

Thnaks again for the help- let me know if the binding is something to be concerned about.
 
  #10  
Old 04-11-2003, 02:23 AM
NCScrambler's Avatar
Pro Rider
Join Date: Feb 2003
Posts: 1,168
Likes: 0
Received 0 Likes on 0 Posts
Default Need Help In removing Master link in O-ring Chain

You are welcome, I am glad the trick worked. I think the link will be ok, should loosen up after riding a little, just keep your eyes and ears on it to make sure. You probably just messed up one of the plates a little while punching it out, should not be a big deal, should work fine. You may want to roll it back and forth a couple of times and make sure it doesn't bind up enough to jump the sprocket or anything, but I think after a little breaking in, it will be good as new. So, to the original question, is the chain all nice and shiny now??? LOL
 


Quick Reply: Need Help In removing Master link in O-ring Chain



All times are GMT -5. The time now is 08:21 PM.