I have an 89 lt250r and i am trying to remove the flywheel. I already broke 1 flywheel removal tool...then using the new tool i actually tightened is so tight that it stripped the threads out of the flywheel...so now the tool will not work. Better yet if messed up the end of the crank...cant get much better. I also tried heating the heck out of it without any luck. Does anybody have an idea how to get it off the crank? Needless to say i am buying a new crank and flywheel so i am not worried about doing more damage.

 

WOW..I had one like this once. I ended up taking it to a shop and they milled it off.
REALLY sucked!!.

 

I got it off. I ended up cutting the flywheel off around the rivets. then cut the end of the crank off. Pain but it only took about 20 mintues.

 

haha that sucks but now is the opportunity to drop in a nice fresh crank and work the top end