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LTZ400 Clutch Adjustment Problem

Old Aug 13, 2011 | 06:00 PM
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Default LTZ400 Clutch Adjustment Problem

For the last two weeks, my 2005 LTZ 400 has had a clutch issue.

The clutch only engages in the very last quarter inch or so of lever travel. I tried replacing the clutch cable with a brand new Motion Pro cable, figuring the old cable had possibly stretched.

It didn't help. I then turned the clutch cable adjuster (at the lever) all the way in, which made the clutch engage somewhat sooner, but it still just isn't right.

I have not recently changed oil, though I will be this week. I always use non friction modified JASO certified oil (can't recall the brand off the top of my head) so I don't think it is oil related. When I change the oil I'll be able to tell if there is coolant in the oil, but I don't think this is the problem. This behavior has only happened for the past two weekend rides, before that everything was normal.

Now I am at a loss. Would worn out clutch plates or springs cause this? Is there another place to adjust clutch cable tension? Anyone experience anything similar and have suggestions? Help!!
 
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Old Aug 15, 2011 | 08:27 AM
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worn clutch plates can cause this.
A worn basket can make it act that way also. When the basket gets grooved, the clutch plates won't slide correctly making this happen.
 
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