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Whats needed to replace the clutch in my Warrior?

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Old Aug 9, 2009 | 08:34 PM
  #1  
Wicked67dart's Avatar
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Default Whats needed to replace the clutch in my Warrior?

Ridin around today my Warrior started slipping pretty bad when i was bangin through the gears so i just ordered a new set off Ebay.
Ive never changed a clutch on a quad before so i was wondering if someone could enlighten me into the steps required to do it on my warrior. Special tools, sockets etc. Ive changed almost everything else on this quad also so im not mechanically challenged as far as these things go.


Also, ive had a hard time lately gettin the bike OUT of reverse while its running. It just wont pop out no matter how hard im pushing forward. I usually have to shut the bike down and then it will just glide effortlessly into nuetral/forward gears. Could this be a clutch issue to?
 
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Old Aug 9, 2009 | 09:02 PM
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I haven't replaced a clutch on my wife's warrior before, but she does have shifting problems every once on awhile. I'm usually able to correct the problem with an adjustment to the clutch cable. It's gotten so loose before that the bike slips out of gear completly. I think there is an adjustment both at the lever on handle bar and where cable goes into housing.

I like to how the clutch change goes because i know i'll end up doing one eventually.

you can probalbly get a service manual off ebay for the warior and it will list all the tools needed.

Sorry I don't have your answers. Good Luck
 
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Old Aug 10, 2009 | 05:45 AM
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the trick to reverse lever is to put it back JUST as you are coming to a stop.. they are nearly impossible to get changed when at a complete stop. Clutch si pretty easy, hard part of it is aligning it all as you put it back on, it's somewhat of a pain. overall not a difficult job, no special tools needed except a #3 phillips
 
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