Polaris Discussions about Polaris ATVs.

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Old May 4, 2010 | 07:08 AM
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My epi clutch kit came in yesterday and its time to install... i've looked over the directions but how much time am i really looking at here. im not a professional mechanic but im not bad working on things? can i get this done in an evening? any tips to make it go easier or anything the directions don't say that i should know?
 
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Old May 4, 2010 | 11:10 AM
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realistically, If you have the tools and know how it shouldn't take long at all. I'd say no more than 2 hours. Example: I just changed out the primary spring and buttons on my magnum. It took me probably 20-30 min. to tear down the bike to get at the clutches, and only took me 15 min to have the primary done and ready to put the quad back together. Sometimes I find that on some quads replacing parts is less hassle than just getting to the part.
 
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Old May 4, 2010 | 01:04 PM
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If you have the primary clutch removal tool getting it off will be easy. The secondary is tricky to disassemble/put togethr without the tool for it so I'd take it to the dealer. Mine did it no time at all and only charged me $35.
 
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Old May 4, 2010 | 07:16 PM
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if the right tools are at hand, shouldn't be more then 1 hr+-
 
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Old May 4, 2010 | 08:23 PM
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Originally Posted by maverick11
My epi clutch kit came in yesterday and its time to install... i've looked over the directions but how much time am i really looking at here. im not a professional mechanic but im not bad working on things? can i get this done in an evening? any tips to make it go easier or anything the directions don't say that i should know?
Seriously, the hardest part of the job is removing the clutch cover and screws!! Did you get the Utility EPI kit?
 
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Old May 4, 2010 | 10:09 PM
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the secondary is a lot easier to put together than the non ebs secondaries were you used to have to turn the helix and preload the spring now you don't easier if you have a second pair of hands. you also don't need to pull the primary off the bike just take out the 6 bolts on the face of it pull the spring and you can get to the weights without pulling it off
 
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Old May 5, 2010 | 07:30 AM
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I got the epi trail kit... thanks for all the input. i finished the job last night. only took about an hour and really wasn't as hard of a job as i tought it would be. I already got buddies wanting me to change their cluthes. glad i did it myself, i like konwing how my machine works so when something goes wrong i might know how to fix it... now to the performance... WOW! anyone who really likes to ride and doesn't get a clutch kit is CRAZY! I have maxxis tires (which are heavy) and a 3500 winch and i was pulling the front end up off the ground in Low and the zero - FAST in High really impressed me. i think im going to be running with the sport bikes
 
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