Honda Discussions about Honda ATVs.

ES shifting problems

Thread Tools
 
Search this Thread
 
  #11  
Old 11-11-2013, 03:34 AM
merryman's Avatar
Elite Pro Rider
Join Date: Oct 2013
Location: Lancaster England
Posts: 6,862
Received 301 Likes on 295 Posts
Default

Did you make sure the flat on the rod engaged in the new angle sensor before tightening up? If so I’m afraid that trial and error or take it to the dealer are your options now. Does it change up and down with the emergency lever? They are always stiff as the lever has to turn a reduction gearbox and the motor as well, but a reluctance to change manually indicates a common mechanical fault in the selector mechanism. The pawl that moves the starwheel can crack, and springs out of the way when you try to change gear. Honda changed the design, so know about the fault but the later type still breaks, a female splined lever moves this pawl and I have known that to crack as well. They are in the clutch housing, but oil pipes are in the way and I rather think I had to remove the clutches to get at the pawl. The star wheel can also come loose so check that the setscrew, in the centre of it, is tight. I always Loctite the screw in if I have removed it.
If it changes OK manually, the earlier fault code indicating the up down buttons could be correct, or it could be a faulty shift motor, an earlier post on the forum explains how to strip it, or the wiring could be at fault. Finally the ECU could be failing, particularly if the voltage regulator is putting out over 15.5 volts.
 
  #12  
Old 11-11-2013, 07:19 AM
ROWALKER's Avatar
Weekend Warrior
Thread Starter
Join Date: Sep 2013
Posts: 14
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the replies, think I am headed to the dealer
 
  #13  
Old 11-11-2013, 08:31 PM
papa hogg scoot's Avatar
Pro Rider
Join Date: Jun 2010
Location: Notheast Alabama
Posts: 1,553
Received 14 Likes on 14 Posts
Default

Pull the shift motor out atv with the harness still connected an ground it to the frame or engine ground then shift an see if shift motor shifts.If does then take the gears out of shift engine mount housing sometimes the moly lube honda uses is to stiff or get containated clean out all old grease an put new moly lube back in BUT before you put moly back in mix it with an lil bit of gear oil.{ NOT TOO MUCH}.this seem to help me with moly not being too sticky works fine in all of the ones I have done..Good Luck
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
heath legg
Honda
2
07-24-2015 01:01 PM
hondarider1234
Honda
5
07-21-2015 11:53 PM
KimSJoh
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
14
07-18-2015 07:20 PM
Scottma518
Honda
4
07-16-2015 09:19 PM
sara durrant
General Chat
2
07-06-2015 05:32 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: ES shifting problems



All times are GMT -5. The time now is 11:56 PM.