I have a 2004 polaris sportsman 600. The AWD stopped working, the front won't engage. The indicator on the LCD screen says its on whether or not the AWD switch is on or off. I have power going to the front assembly and continuity in and out of the assembly. Is it possible that my clutch is shot? any ideas?

 

Most common problem was the plastic roll cage cracking(#9) or the armature plate warping(#23) or a combination of both in the front differential.Dirt Cheap Yamaha, Honda, Arctic Cat & Polaris OEM Parts & Accessories – Cycle Parts Warehouse Aluminum replacements are out there now from after market companies along with some people using John Deere parts.http://forums.atvconnection.com/pola...ml#post3075602 Plus here's a video on a Razr getting a billet aluminum roll cage.

 

Old Polaris Tech, you're the best. Can't say enough how great foul I am for your reply and the accompanying how to video. Thanks so much, I love this site.

 

Forgot! Welcome to the forums. For future questions ask in the appropriate forum areas..

 

Welcome