Kids Quads Discussions about Kid's Quads and other ATV's.

Lt80 clutch overall any tips

Thread Tools
 
Search this Thread
 
  #1  
Old 11-13-2012, 01:19 PM
Gsi-mark's Avatar
Trailblazer
Thread Starter
Join Date: May 2012
Posts: 85
Likes: 0
Received 0 Likes on 0 Posts
Default Lt80 clutch overall any tips

On wot to remove and do I need special tools ets to get to rollers etc
 
  #2  
Old 11-14-2012, 06:40 AM
DAMONSQUAD's Avatar
Range Rover
Join Date: Aug 2006
Posts: 174
Likes: 0
Received 0 Likes on 0 Posts
Default

remove the pegs, if they arent cut, just remove all 4 bolts (14mm) socket, remove or loosen the guard on the bottom (10mm) bolts i believe, remove clutch cover (bunch of allen head bolts) and the 2 starter bolts (8mm). then take nut off the front clutch, you may need a strap wrench to hold, i forget because i use an impact gun, and pull front clutch assembly off, you can leave the flywheel on, but check the condition of the woodruff key on the crank, and DONT loose it lol. then its just 3 phillips head screws to open the variator to access the rollers
 
  #3  
Old 11-14-2012, 06:58 AM
Gsi-mark's Avatar
Trailblazer
Thread Starter
Join Date: May 2012
Posts: 85
Likes: 0
Received 0 Likes on 0 Posts
Default

Al off is there supposed to be a washer slightly pressed into drive belt
 
  #4  
Old 11-14-2012, 08:25 AM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

Originally Posted by Gsi-mark
Al off is there supposed to be a washer slightly pressed into drive belt
Yes.
FYI: the washer under the nut that holds the front clutch on is a spring washer. Make sure you install in cup side toward the fixxed face.
 
  #5  
Old 11-14-2012, 08:41 AM
Gsi-mark's Avatar
Trailblazer
Thread Starter
Join Date: May 2012
Posts: 85
Likes: 0
Received 0 Likes on 0 Posts
Default

There were no spring washer on it wen I took it apart should there be
 
  #6  
Old 11-14-2012, 08:58 AM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

To make sure::: When you took the nut off the front clutch, there should have been a washer under that nut. That's the spring washer.
If you don't have one, you need to get one! Without it, the clutch has ben known to loosen which causes the splines to wear out and damage your wallet.
 
  #7  
Old 11-14-2012, 09:12 AM
Gsi-mark's Avatar
Trailblazer
Thread Starter
Join Date: May 2012
Posts: 85
Likes: 0
Received 0 Likes on 0 Posts
Default

Ok anything else I can do while cover is off also is there just the one washer on front the one behind the nut that holds it on
 
  #8  
Old 11-14-2012, 11:10 AM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

I'll explain it this way::When installing:: Slide the variator down the crankshaft making sure the roller plate does not loose contact with the rollers and allowing them to flop.
Double and triple check to make sure the keyway is on the key.
Install the bushing (you may have to tap it in),belt (squeeze it down into the rear clutch for slack),big washer, outer fixxed face, spring washer, and nut.
 
  #9  
Old 11-14-2012, 11:22 AM
Gsi-mark's Avatar
Trailblazer
Thread Starter
Join Date: May 2012
Posts: 85
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm waiting for a cover gasket to arrive I've removed two rollers and put back together but the rollers seem to be rattling about is this right?
 
  #10  
Old 11-14-2012, 03:32 PM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

Ya, they'll rattle some. But if your in question, pull it back off and make sure the rollers are in place.
 


Quick Reply: Lt80 clutch overall any tips



All times are GMT -5. The time now is 01:19 AM.