Polaris Discussions about Polaris ATVs.

BIG hub problem

Old Mar 30, 2004 | 07:51 AM
  #11  
ftwflh's Avatar
Quad Patrol
Don't let the hp numbers fool you. Its all in how you get it to the ground. Clutching clutching clutching!
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Default BIG hub problem

My 400 did the samething and it was caused by the nut backing off a little.Hey at least the clutch didnt blow up.Had that happen on my 425 and had to replace EVERYTHING inside the hub plus the hub.NOW THAT hurt the wallet.[img]i/expressions/face-icon-small-sad.gif[/img]
 
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Old Mar 30, 2004 | 02:49 PM
  #12  
spook's Avatar
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Default BIG hub problem

I had the same problem but it was not my fault. The dealer changed a cv boot for me and forgot to put the spacer inside the cage roller so when he torqued everything up all the force was on the armature plate and the strut. He had to replace the strut leg and all the components inside free of charge.[img]i/expressions/face-icon-small-happy.gif[/img]
 
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Old Mar 30, 2004 | 06:01 PM
  #13  
Predator03's Avatar
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Default BIG hub problem

Originally posted by: spook
Ha ha sucks to be you!! I had the same problem but it was not my fault. The dealer changed a cv boot for me and forgot to put the spacer inside the cage roller so when he torqued everything up all the force was on the armature plate and the strut. He had to replace the strut leg and all the components inside free of charge.[img]i/expressions/face-icon-small-happy.gif[/img]
Ha ha sucks to be you!!


Are you really that big of a moron? I can think of things to laugh at, but this sure isn't one of them.
 
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Old Mar 30, 2004 | 06:31 PM
  #14  
BigBadScrambler's Avatar
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Default BIG hub problem

Originally posted by: ftwflh
My 400 did the samething and it was caused by the nut backing off a little.
Thats what I am leaning towards. It wasnt as tight as it SHOULD have been
 
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Old Apr 1, 2004 | 09:09 PM
  #15  
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Default BIG hub problem

There is a torque sequence to first seat the bearings and then without going below a lower torque value, setting it for operations. If I remember right it 156 lb-in then back to 128 lb-in for operations It sounds like the assembly was not put togther correctly and the torque actually pushed the three fingers into the housing of the clutch.

Without a doubt this would cause the problem. Need to make sure the parts are correctly seated before you secure that thing is place. It would also explain the bent armature plate. Did you find any used parts?

Gene
 
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Old Apr 2, 2004 | 12:37 AM
  #16  
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Default BIG hub problem

Sure did. The forums came through again, thanks to CED[img]i/expressions/face-icon-small-happy.gif[/img][img]i/expressions/face-icon-small-happy.gif[/img][img]i/expressions/face-icon-small-happy.gif[/img]
 
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