i have a explorer and my clutch cover rubs very bad i had it off and it is almost rubbed through and a new one is around 100$ and i dont really want to spend that on a plastic cover dose anyone have this problem and if you do please tell me how you fixed it becouse the rub is very anoying and loud.

 

needs a new gasket.

 

Once they start rubbing forget trying to adjust it out. Try ebay or buy a new one. Mine rubbed on my scrambler and I would shim it in and out for a year with little or no luck. I bought a new one from polaris and have not had it rub for over a year. Worth every penny in piece of mind and aggravation.

Steve

 

One of 2 things cause the rub. Someone has been using the cover as a foot rest and when the plastic get hot it will sag, or just tremendus heat build up inside the cover from hard use. It can happen if high range is used when low should be. Do yourself a favor and get the new style cover that is for the sportsman line. You may have to do some plumbing to reduce the belt exhaust tube to fit your stye vent. I have done this for many people and the new covers can handle alot more heat.

 

thanks for all the help i think i will end up buying a new one

 

I hav e a 400 Xplorer, had the same thing, wore a hole right through the cover. They warp, you'll probably have to replace both the inner and outer covers. I did