No Forward or Reverse!!!!!!
#21
#22
#23
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So I finally got the tranny out and split. I looked and looked at it, but nothing seems to be wrong. I am stumped. All the teeth on the gears are there, everything moves freely, the chain seems to be in good shape, etc... What do I do now? My ATV is in 100s of pieces and I have yet to find the problem. Anyone have an insight?
#24
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is the out put shaft spline in goos shape where the gear goes on. is the shifting fork bent in a way not to let it shift all the way. i was looking at a break down and dont see any key ways that could be broke. the only other thing that i can see in the break down is the 2 dogs(one on each end)on the input shaft that mesh the gears in might be broke. just take a look at them. best i can do for ya. good luck and let us know.
#25
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I checked everytrhing over again and everything looked good, except for the shifting fork. I cleaned it all up really good and looked at it and it looks like one of the forks is bent just a little bit. When compared with the one beside it you can see it for sure. Would this probable be the cause of the problem? How do I get the shift fork out? How much would a new one cost me? It seems like there is hope for me afterall. Thanks!
#26
#27
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Wow, $142! That is more that I thought it would be. I might try to straighten out. I guess i can't make it any worse. I just don't want to think it is good to go, put it all back together to find that i didn't straighten it right. I forgot to mention on my previous post that I could see where metal has rubbed against the shift fork where it is bent, so that is probably my problem
#29
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So here's a funny story. I got everything put bacxk together and ready to try out. Put it in drive and go 15 feet before it stops. I look around because something is obviously still wrong. I notice that the front sprocket fell off the output shaft. It comes down to the c clip that I put on is just slightly too large and allows the new front sprokcet to fall off the shaft. I'm going to get a smaller c clip and that should do the trick. Oh well, I learned a lot and have a very clean tranny now.