So I've flushed my front hub and I've taken it all apart I've even changed the armature plate... so just now I jacked it up and spun the tires and noticed that I'll spin but has no tork I can stop it with my hand... is there anthing else I should look at besides the magnet?

 

what year a nd what machine?

 

Its a 02 sportsman 500

 

What's the diameter of the roller suppost to be... I have a thought

 

take the hub apart and see if magnet holds the armature plate when awd is swiched on, should really stick to the magnet , should be very hard to remove plate if not need to make sure there is 12 volts at plug in for hub wires under front cover, follow wires to the magnet and make sure they arent broken anywhere,

 

Ya I checked that and it holds really well

 

If the surface of the rollers looks good, what about the internal surface of the hub where the rollers ride? Does the garter springs look good? Not stretched out? Check the gap of the coil. I think it should be 0 to .001 in.

 

I checked everything... the inner hub is smooth and shiny... I will just have to take the other side off and see what the difference is... it just take it in and get someone to look at it for me