Polaris Discussions about Polaris ATVs.

sportsman stuck in gear

Thread Tools
 
Search this Thread
 
Old Jun 30, 2015 | 06:29 PM
  #1  
200es's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2008
Posts: 213
Likes: 0
Default sportsman stuck in gear

I have a 2002 500 sportsman that just stuck in high/low gear. it shifts fine between high and low, but will not go into neutral or reverse. any ideas what the problem is?. all shift linkage is hooked up. it worked fine one minute then not the next
 
Reply
Old Jul 1, 2015 | 04:04 AM
  #2  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Possible hydro lock on the gear shift box that many have done over the years from wear. Loosen the 10 mm lock nuts on the rod ends,remove the linkages from the gear shift box. Pop the gear shift into neutral,use vice grips on gear case belcranks and rock the atv back and forth until you can get the gear case into neutral. Check how much free play the shift lever has when the linkages are removed. If you have a lot of slack,adjustment may or may not help or may not last long.Adjust the rod ends in or out until they drop straight into the shift box levers with NO resistance.Then tighten the rod end lock nuts. Hopefully this can help.Plus again any wear items may need to be replaced if you notice a lot a of free play back and forth on the shift lever while it's in neural. A good fluid change wouldn't hurt also. 0w40/5w40 oil to where it barely covers the gear box shift levers.Dirt Cheap Yamaha, Polaris, Suzuki & Kawasaki OEM Parts & Accessories – Cycle Parts Warehouse
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jmuddin284
Polaris
8
Jan 19, 2026 07:16 AM
coolguy420
General Chat
2
Jul 10, 2015 01:17 AM
sara durrant
General Chat
2
Jul 6, 2015 05:32 PM
Jkfx400P
Sport Quads
4
Jul 5, 2015 10:33 PM
bikedad3
Suzuki
2
Jul 2, 2015 02:15 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 02:51 AM.