Suzuki Discussions about Suzuki ATVs.

lt230s timing chain replacement

Thread Tools
 
Search this Thread
 
Old Apr 23, 2011 | 10:59 PM
  #1  
dakbee's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2011
Posts: 241
Likes: 0
Default lt230s timing chain replacement

got a rattel from my timing chain, adjuster doesnt seem to be gettin rid of the noise so im fixin to open it up and take a look....what all needs to be taken off internally to replace a chain? any special tools needed? thanks
 
Reply
Old Apr 24, 2011 | 07:38 PM
  #2  
lOOtin LeNNy's Avatar
Range Rover
Joined: Jan 2009
Posts: 136
Likes: 0
Default

Originally Posted by dakbee
got a rattel from my timing chain, adjuster doesnt seem to be gettin rid of the noise so im fixin to open it up and take a look....what all needs to be taken off internally to replace a chain? any special tools needed? thanks
if all you want to do is replace the chain...heres what i would do,

take the top cover off, take the chain tensioner out, take out the camshaft, then turn the chain until you find the master link, take it apart, hook the new chain to the old, then either turn the motor over until you can disconnect the old chain, or just let the chain fall down into the bottom some(so that it falls from the bottom sprocket) and rotate it until the link where the old chain and the new chain connect comes around to th4e top...then you can hook the ends of the new chain together...and wa-la, presto-chango...


if thats to confusing, i can try to explain it differently
 
Reply
Old Apr 24, 2011 | 11:24 PM
  #3  
dakbee's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2011
Posts: 241
Likes: 0
Default

hmmmm, ok.....i plan on taking the side cover off to inspect the guides, would i still need to remove the cam if i did it that way? i have a manual but doesnt go into much detail wtih the timing chain......local cycle shop said that i would have to remove the cam and flywheel... do all chains have a masterlink?
 
Reply
Old Apr 25, 2011 | 04:45 AM
  #4  
lOOtin LeNNy's Avatar
Range Rover
Joined: Jan 2009
Posts: 136
Likes: 0
Default

Originally Posted by dakbee
hmmmm, ok.....i plan on taking the side cover off to inspect the guides, would i still need to remove the cam if i did it that way? i have a manual but doesnt go into much detail wtih the timing chain......local cycle shop said that i would have to remove the cam and flywheel... do all chains have a masterlink?
your gonna have to remove the cam anyway, but its not hard to do. once the tensioner is out there is enough play in the chain to just slide the cam out of place.

you dont have to remove the flywheel, or even open the bottom if you hook the two chains together. but i can see why you want to open it...

yes every chain should have a master link in it.
 
Reply
Old May 3, 2011 | 10:38 PM
  #5  
Trailrider230s's Avatar
Pro Rider
Joined: Dec 2009
Posts: 778
Likes: 2
From: ohio
Default

hey the timing chain doesnt have a master link on a 230. once the chain is strecthed its toast. car timing chains dont. a master link would make the chain to weak. of all the timing chains i have changed on 230s' i have never saw one with a master link.
 
Reply
Old May 4, 2011 | 12:19 AM
  #6  
dakbee's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2011
Posts: 241
Likes: 0
Default

Alrighty, I havent opened it up yet, u got any tips for me? My manual isnt too specific with this area
 
Reply
Old May 4, 2011 | 07:43 AM
  #7  
Trailrider230s's Avatar
Pro Rider
Joined: Dec 2009
Posts: 778
Likes: 2
From: ohio
Default

Originally Posted by dakbee
Alrighty, I havent opened it up yet, u got any tips for me? My manual isnt too specific with this area
buy another mag cover gasket and a tube of high temp rtv, so when its time to reseal you'll be set. all you gotta do is work the old timing chain around the fly wheel and pull it off. when you put the new one on, just run a piece of string or mono fishing line down through the jug and work the new one on. it sucks not removing the flywheel but it can be done.
 
Reply
Old Jul 24, 2012 | 12:32 AM
  #8  
dakbee's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2011
Posts: 241
Likes: 0
Default

finally getting around to this, took it all apart last week. got the parts in the other day. but i forgot which way was up on the cam. does it matter since it fires on intake and exhaust?
 
Reply
Old Jul 24, 2012 | 03:02 AM
  #9  
dakbee's Avatar
Thread Starter
|
Pro Rider
Joined: Apr 2011
Posts: 241
Likes: 0
Default

UGH!!! twisted my new timing chain trying to get it squeezed behind the flywheel :/

when my next one comes in im gonna take it to the shop and have em take of the flywheel and slip the chain in...........
 
Reply
Old Dec 30, 2020 | 11:49 PM
  #10  
Michael Horsford's Avatar
Weekend Warrior
Joined: Jul 2020
Posts: 12
Likes: 2
From: Georgia
Default

I have lt230e they have a spring loaded cam chain teninsor... Its really easy to adjust but has to be done a specific way .... You may of not needed to do all that bud .... My 92 was rattling like hell i reset the tensioner its quite as a lamb now
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Hankey Pankey
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
26
Oct 18, 2020 03:50 PM
Shooterj2003
Suzuki
0
Jun 21, 2015 07:51 PM
scaldwellk
Suzuki
2
Jun 19, 2015 05:08 PM
Stillonit
Introduce Yourself
2
Jun 18, 2015 11:23 AM
cornermike
Polaris
4
May 27, 2015 10:04 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 08:28 AM.