1) Engine problems.. If your quad wont run..post in here.

Starter Solenoid

Thread Tools
 
Search this Thread
 
Old Jul 30, 2012 | 11:17 AM
  #1  
Josh Hinton's Avatar
Thread Starter
|
Weekend Warrior
Joined: Jul 2012
Posts: 1
Likes: 0
Default Starter Solenoid

I have just purchased a 2009 Tao Tao ATA 110-D and they guy lost key so he disconnected the ignition and then the Solenoid must've went bad because it looks as if he took it off and bypassed as well. Right now it all I have to do is touch a wire to the negative battery post with the switch in run and the thing starts. My questions is how do I put the solenoid and ignition back on with wiring correctly. Does anyone have a wiring diagram? I can't find one.
 
Reply
Old Jul 31, 2012 | 10:44 PM
  #2  
LynnEdwards's Avatar
Electrical Expert
Likes High Voltage In The Tub!
Joined: Dec 2008
Posts: 3,260
Likes: 14
From: Tracy, California, USA
Default

I'll post the two common ways to wire up the starting circuitry below. Almost all 110cc quads use Plan B because it is easier to wire up the generic remote control stuff.

Name:  StarterWiringPlanA.jpg
Views: 13959
Size:  38.2 KB

Name:  StarterWiringPlanB.jpg
Views: 8953
Size:  37.1 KB

The solenoid is basically a remote controlled switch that can pass the 30 amps or so that the starter draws. You can't run 30 amps through a little start button! When you apply 12 volts across the two small wires on the starter solenoid current flows (about 3 amps) into a coil inside the solenoid. This generates a magnetic field, shich suck down a steel plate, and shorts the two big screw lugs on the solenoid. This connects the battery directly across the starter motor - making it turn.

Note the starter interlock in the wiring. In order to apply 12 volts across the solenoid small activating wires, all the folloing must be true:

1) Battery is charged
2) Fuse is not blown
3) Ignition is on
4) Brake is on
5) Start button is pushed
6) Ground return wiring is intact

In addition, all the wiring between the components above is intact.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Scooter's Shop
Polaris
9
Oct 9, 2015 02:09 PM
wrencher82
Introduce Yourself
7
Sep 28, 2015 10:02 PM
2many2ride
Honda
7
Sep 27, 2015 04:35 AM
kbazzy
General Chat
2
Sep 26, 2015 11:26 AM
95scramblerruben1033
Polaris
7
Sep 23, 2015 06:29 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 11:42 AM.