2004 Sportsman 500HO won 't stay idle in cold weather
#1
hi everyone, i picked up this wheeler this summer and its been working great. Now that we have cold weather (below freezing), it won't idle if i let go of the throttle all the way BUT if i move the throttle 1/8" it works great. Starts right up if i move the throttle just a hair....won't start if i don't move it.
i've attached a few pictures, i believe it has something to do with the throttle...if i stick a piece of paper between the connection, it starts right up and idles fine.
(when i move the throttle an 1/8", its not enough to move the carb cable)
Any suggestions is greatly appreciated!
Sbishop
i've attached a few pictures, i believe it has something to do with the throttle...if i stick a piece of paper between the connection, it starts right up and idles fine.
(when i move the throttle an 1/8", its not enough to move the carb cable)
Any suggestions is greatly appreciated!
Sbishop
#2
100% this is the problem.Video: Polaris ATV Thumb Throttle Maintenance Tips | eHow.com
You adjust it from under the rubber sleeve on the cable.
You adjust it from under the rubber sleeve on the cable.
#6
just think, a dealer would've charged you an outrageous amount of money for that 2 second fix. now that's crazy ain't it?

#7
If a dealer charged for that,they should have been run out of business! I fixed dozens in pick up truck beds and trailers that they drug into the shop parking lot and didn't so much as get the peoples names in a lot of cases! I just got a big kick out of seeing their reaction to what was wrong! Some just laughed,some were po'd that it was so simple. OPT
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#8
If a dealer charged for that,they should have been run out of business! I fixed dozens in pick up truck beds and trailers that they drug into the shop parking lot and didn't so much as get the peoples names in a lot of cases! I just got a big kick out of seeing their reaction to what was wrong! Some just laughed,some were po'd that it was so simple. OPT
#9
If I'm not mistaken, that same contact is what energizes the ADC as well. When my adc wouldn't shut off, even with the switch off, I put a small piece of electrical tape between the contacts and that kept the ADC from engaging anymore.
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