Polaris Discussions about Polaris ATVs.

2005 800 Sportsman EFI sputters

Thread Tools
 
Search this Thread
 
Old Jul 10, 2011 | 12:21 AM
  #11  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

If you do have a t-bap harness problem(big IF), a lot of times NO codes will show on speedo OR even "false" codes may show up.Even hooked up to Digital Wrench, codes don't often show up unless a positive break in wiring! Even have had plenty of codes"21"(loss of synchronization) and "23(bad ECU) show up on the speedo!! One way is to feel the wires and if you find a "soft' spot in the wiring,possibly could be the bad wire. Also you can try the "jiggling' method one Polaris engineer suggested! While running in neutral at higher speeds,jiggle the wires and see if you notice a change in the engine! Sounds squirrely,BUT I did find one t-bap harness problem this way! Plus to reset the codes just disconnect the battery for a few minutes. After all this my best guess is still the t-bap harness since the usual signs are spitting,sputtering and this is what we replaced the most of on the 500,700 and 800 efi machines. OPT
 
Reply
Old Jul 11, 2011 | 02:43 PM
  #12  
bjones12's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2010
Posts: 90
Likes: 1
From: Tennessee
Default

Ok, so last night I took your advice OPT. I felt for weak spots in the harness wires, but I didn't find anything. I wiggled the wires and found that if I held the wires in a certain position it would not bog down when I mashed on the throttle. Am I assume that the wire harness is shot???
 
Reply
Old Jul 11, 2011 | 03:05 PM
  #13  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Replace with either the oem or after market t-bap harness kit and hopefully will solve your problem. BUT can't guarantee how long the oem one will last!! (not until they address the small wiring on all the sensors and the kits also) OPT
 
Reply
Old Jul 13, 2011 | 04:32 PM
  #14  
bjones12's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2010
Posts: 90
Likes: 1
From: Tennessee
Default

Last night I put a pressure gauge on the fuel rail. It was only pushing 8 psi, is this the result of the tbap? My manual shows it should be pushing 39 psi.
 
Reply
Old Jul 13, 2011 | 05:05 PM
  #15  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Yes,should be showing 39 psi. May have found the problem! Not from the t-bap,but could be a fuel pump problem. Does it still change when you mess with the wiring also?? Could have a double problem? OPT
 
Reply
Old Jul 14, 2011 | 07:02 PM
  #16  
bjones12's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2010
Posts: 90
Likes: 1
From: Tennessee
Default

No it does not change. It only shows 8 psi no matter what
 
Reply
Old Jul 15, 2011 | 02:21 AM
  #17  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

Are you using a correct fuel pressure gauge hook up? If using just a plain gauge won't show accurately! OPT
 
Reply
Old Jul 15, 2011 | 06:57 AM
  #18  
bjones12's Avatar
Thread Starter
|
Trailblazer
Joined: Sep 2010
Posts: 90
Likes: 1
From: Tennessee
Default

Confused by what you mean? I am using a fuel pressure gauge that I use on cars.
 
Reply
Old Jul 15, 2011 | 07:37 AM
  #19  
old polaris tech's Avatar
Polaris ATV Expert
Retired and loving it!
Joined: Jun 2008
Posts: 24,350
Likes: 44
From: North Texas
Default

As long as its for an auto its fine! Actually have had some people try to use a tire gauge at home!!! OPT
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jmuddin284
Polaris
8
Jan 19, 2026 07:16 AM
COFatboy
Polaris
12
May 2, 2020 12:06 AM
ghost civic
Yamaha
1
Jul 30, 2015 04:09 PM
Shifts
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
14
Jul 13, 2015 08:41 AM
Shifts
Polaris
5
Jul 3, 2015 07:59 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 11:33 PM.