2004.5 sportsman 500 ho grinds at low idle
#1
2004.5 sportsman 500 ho grinds at low idle
its idle is set to 1000rpm
it makes no noise in low or reverse
when high gear is selected the quad will roll a bit nothing major, at this time there is a sound that comes and goes seems from front of transmission that sounds terrible....
for example shift into high gear and give some gas to roll take off throttle and roll and then this sounds happens (clanking like gears not messed or chain rattle)
take off and drive normal all is well smooth as can be....slow down to a creep or almost stop and clunking noise again
primary,secondary, belt all new (well not new the originals have been swapped out to trouble shoot with my buddys 04.5 clutches) spline on output shaft looks and is tight as well as front u joint.....any idea from all you experts I really don't want to take out transmission yet
also I can duplicate it easy while on jack stands with quad running in gear and hold onto driven clutch at idle lowest speed tires barely turning any ideas or thoughts I have read a lot on here as well
it makes no noise in low or reverse
when high gear is selected the quad will roll a bit nothing major, at this time there is a sound that comes and goes seems from front of transmission that sounds terrible....
for example shift into high gear and give some gas to roll take off throttle and roll and then this sounds happens (clanking like gears not messed or chain rattle)
take off and drive normal all is well smooth as can be....slow down to a creep or almost stop and clunking noise again
primary,secondary, belt all new (well not new the originals have been swapped out to trouble shoot with my buddys 04.5 clutches) spline on output shaft looks and is tight as well as front u joint.....any idea from all you experts I really don't want to take out transmission yet
also I can duplicate it easy while on jack stands with quad running in gear and hold onto driven clutch at idle lowest speed tires barely turning any ideas or thoughts I have read a lot on here as well
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#6
Look at these posts on this and see if it helps.Clutch belt creeping - ATVConnection.com ATV Enthusiast Community
#7
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