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85 to 88 Suzuki LT230S Quadsport help.

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  #7561  
Old 06-15-2009, 07:42 PM
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Originally Posted by bashr52
I've got everything back together now except the seat. I need to make a front braket for it to slide into, mines missing. Can someone measure the dimensions of theirs so I can bend one up? Pics will be up tonite finally!! I'm also working on an article for the vault.
Looking forward to the article, and I would measure it for you, but I don't have my 230 anymore! The guy @ the dealer took my trade offer of $1100 after he initially shot me $800! He tried to take me for a ride, but I held on till the end!

Going through it right now....So far the only weird thing I've found is a hat under the radiator, but it wasn't wet after I ran it. So bad sign good sign I guess!
 
  #7562  
Old 06-15-2009, 08:41 PM
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Hello, I'd like to get a quieter exaust for my 87 230e quadrunner. It has the stock one on it that the PO cut the baffle off of. What are my options? Thanks!
 
  #7563  
Old 06-15-2009, 09:02 PM
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Originally Posted by red230
haven't posted in a while but, I have finally gotten around to replacing my old bearings with way long overdue new bearings. unfortunatly now I am paying for my procrastination.
So, I get the swingarm off and pretty much figure out its bad when the bearing just falls out of the swingarm, luckily it was only one side the other side was ok. but I still had a oveled out swingarm that my new bearing would not properly fit, so I took my swingarm to the local machine shop and the machinist said that he could sleeve the swingarm so that the new bearing will fit properly. He also said that he could fix the swingarm bolt by welding it and truing it, he is also going to press in my bearings for me.
Now for the other damage, on the kickstart side of the quad the bolt hole for the swingarm has been ovaled out a little as well. so instead of repairing it the right way I just filled the hole with liquid steel and let it dry so that I can drill it out to the original diameter.
oh and I'm also putting in zerk fittings to grease the bearings periodically.
what I'm wondering is, After all this trouble will I finally have the bearing issue solved or am I missing some component?
You can get a new bolt for $30. How much is the machinist charging?

I also can't figure out how he is going to get a sleeve inside that thin swingarm tube and still have room for the bearings.

Assuming you get the swingarm to hold the bearings right and you never have the chain too tight, the bearings should last a while. But there's no way the liquid steel is going to do anything but waste your time.
 
  #7564  
Old 06-15-2009, 09:04 PM
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Originally Posted by crcmech
Hello, I'd like to get a quieter exaust for my 87 230e quadrunner. It has the stock one on it that the PO cut the baffle off of. What are my options? Thanks!
Another stock exhaust off ebay. Nothing aftermarket is quiet.
 
  #7565  
Old 06-15-2009, 09:06 PM
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Here's some pics. Took it out and got the paint all scratched up tonite Handle bars were slightly turned and at the angle i took the pics they look crooked for some reason......

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  #7566  
Old 06-15-2009, 09:07 PM
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Originally Posted by bashr52
I've got everything back together now except the seat. I need to make a front braket for it to slide into, mines missing. Can someone measure the dimensions of theirs so I can bend one up? Pics will be up tonite finally!! I'm also working on an article for the vault.
No one gave me dimensions when I bent up mine.
 
  #7567  
Old 06-15-2009, 09:12 PM
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Originally Posted by bashr52
Here's some pics. Took it out and got the paint all scratched up tonite
It don't take long. The sun will get at it too.


The tires ain't as big as I thought. I was thinking some monster mudders or something.
 
  #7568  
Old 06-15-2009, 09:13 PM
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Originally Posted by atvman29
I'm going to go pick up the DVX tomorrow. I'm also going to bring the 230 along, then tell him he can have it for 1100, or I'm taking it home and holding on to it until it sells. If he tries to jerk me around, I'm going to use this forum as leverage and tell him how fast I can spread a bad word on here (which is true!). We'll see how it goes! Cause if he takes it for 1100, its really going to be 1175 after taxes, which is pretty close to 1200, which I was ready to accept anyways. I can't wait!
Did you get it yet?
 
  #7569  
Old 06-15-2009, 10:29 PM
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Originally Posted by JustRandy
Another stock exhaust off ebay. Nothing aftermarket is quiet.
Agreed. Even they aren't super quiet I don't think.
 
  #7570  
Old 06-15-2009, 10:31 PM
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Originally Posted by bashr52
Here's some pics. Took it out and got the paint all scratched up tonite Handle bars were slightly turned and at the angle i took the pics they look crooked for some reason......
Looks good man! I would honestly say that's the first 230 fenders I've ever seen, that I like cut. That front cut looks really nice!
 


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