Suzuki Discussions about Suzuki ATVs.

2002 Eiger 400 Transmission Problem

Thread Tools
 
Search this Thread
 
Old Mar 27, 2014 | 05:37 PM
  #1  
pchilde3's Avatar
Thread Starter
|
Weekend Warrior
Joined: Mar 2014
Posts: 2
Likes: 0
Default 2002 Eiger 400 Transmission Problem

New to the forum and I would appreciate any expert reply.

I recently bought a 2002 Suzuki Eiger 400 4x4 foot shift from craigslist. I paid 1800 for it and thought I had a pretty good deal. The guy said that all it needed was a cable that connected the Low, High, Reverse lever to the transmission to get the High and Reverse to work (stuck in Low gear). So I figured $100 tops and it would be a great 4x4. However, after taking it to the mechanic he said that it is definitely not just the cable and possibily something in the transmission has broken a tooth or something.

I'm already 1800 deep and I'm not sure if I should fix the problem or would I be better off trying to sell it at a loss? Has anyone had this problem? Maybe I could find a whole new transmission? Does anyone know approximately how much it would cost to have the transmission rebuilt?

Thanks I really appreciate it.
 
Reply
Old Mar 28, 2014 | 03:56 AM
  #2  
merryman's Avatar
Elite Pro Rider
10 Year Member
Liked
Joined: Oct 2013
Posts: 7,487
Likes: 387
From: Lancaster England
Default

I’ve worked on a few of these transfer boxes and it was a different fault each time. They are fairly easy to repair, provided it isn’t the gearbox mainshaft that has gone, because they are in the alternator case. They are swine for bits dropping off when you split the case and it isn’t that obvious where washers etc, go back. I once spent a couple of hours looking for a missing washer, mentioned in the official manual, only to find it had been deleted on post 03 Eigers. Find someone who knows these engines, and get them to split the case, only then will you know how much the repair will cost.
 
Reply
Old Mar 28, 2014 | 07:11 AM
  #3  
pchilde3's Avatar
Thread Starter
|
Weekend Warrior
Joined: Mar 2014
Posts: 2
Likes: 0
Default Reply to merryman

If the repairs ARE in the gearbox mainshaft thats in the alternator case would that have something to do with the alternator not charging the battery? Because the battery isn't being recharged either.
 
Reply
Old Mar 28, 2014 | 04:24 PM
  #4  
merryman's Avatar
Elite Pro Rider
10 Year Member
Liked
Joined: Oct 2013
Posts: 7,487
Likes: 387
From: Lancaster England
Default

Sorry, I see what I have written was a bit ambiguous. The low/high/reverse gearbox is in the alternator case. I think it unlikely that a bit has damaged the alternator but get the charging system checked before splitting the case as, if the alternator is faulty, you can get it replaced at the same time. What I meant about the mainshaft is that if it is damaged you have to dismantle the five speed gearbox as well, in order to remove it.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
coolguy420
General Chat
2
Jul 10, 2015 01:17 AM
coolguy420
General Chat
0
Jul 9, 2015 09:54 PM
cSchwartz
Honda
1
Jul 9, 2015 02:43 PM
MNatv89
Honda
2
Jul 7, 2015 11:36 AM
bikedad3
Suzuki
2
Jul 2, 2015 02:15 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 02:24 PM.