Polaris Discussions about Polaris ATVs.

HPD clutch kit

Thread Tools
 
Search this Thread
 
  #1  
Old 03-05-2001 | 05:14 PM
OneDollar's Avatar
Thread Starter
|
Range Rover
Joined: Dec 2000
Posts: 109
Likes: 0
Default

Got my Hpd Nickle pipe and clutch kit for my 2000 Tblazer and will be installing it after work in the next few days.

The pipe is a no brainer, but the instructions for the Clutch kit look a little general. Any advice from those who have done it?

I'm pretty handy with a wrench, just have not tackled a PVT clutch before. The part of the instructions regarding the secondary clutch and turning the moveable spacer 1/4 turn has me a little confused. Maybe once I get it apart it will make more sense.
 
  #2  
Old 03-05-2001 | 05:32 PM
00TB250's Avatar
Range Rover
Joined: Nov 2000
Posts: 192
Likes: 0
Default

Just did mine about a month ago. It's not to bad, you definitely need 2 people however.

The secondary clutch portion will become more clear once you get it apart. The only "special" tool I need was snap ring pliers for the secondary.

The entire job, clutch and pipe took me about 2 hours, most of that time spent on the clutch. Just take your time!
 
  #3  
Old 03-05-2001 | 06:14 PM
OneDollar's Avatar
Thread Starter
|
Range Rover
Joined: Dec 2000
Posts: 109
Likes: 0
Default

Thanks for the vote of confidence 00TB250.

What do I need two people for? I can drag the neighbor over for a little while if needed.
 
  #4  
Old 03-05-2001 | 06:36 PM
QuadBuster's Avatar
Pro Rider
Joined: Feb 2000
Posts: 238
Likes: 0
Default

Howdie,



Its always nice to have 2 people, but just a good steady knee should get you by if it's tough to get some help. A wife or GF will do.........lol..

What happens, is the secondary is under pressure b/c the secondary spring is compressed inside. Youll mash down on the back of the secondary and use your snap-ring pliers to remove the snap-ring. Keep pressure applied and slowly let it come apart. Place your new spring in the setting that is suggested by HPD (probably 2/2) and while compressing the secondary back together give it a 1/4 to 1/3 of a turn. No more or no less. While youve got it compressed w/ you hands, slide your knee over the edge of it and put the washer and snap-ring back in.

Good Luck,

EC
 
  #5  
Old 03-05-2001 | 07:09 PM
talonhawk's Avatar
Pro Rider
Joined: Oct 1999
Posts: 743
Likes: 0
Default

Or you could buy the HPD clutch press tool for $77.95. I just got one and its worth the money.
 
  #6  
Old 03-06-2001 | 01:48 AM
Todd400's Avatar
Pro Rider
Joined: Jan 2001
Posts: 576
Likes: 0
Default

Yeah you definetly need the tool or two people with the secondary clutch, The spring I put in my scrambler was pretty stiff after a 1/4 turn and it took about 5 tries to get it back together by myself. Just take your time though and the whole job will turn out nice, You wont be disapointed!
 
  #7  
Old 03-07-2001 | 09:51 AM
OneDollar's Avatar
Thread Starter
|
Range Rover
Joined: Dec 2000
Posts: 109
Likes: 0
Default

Thanks for all the input.

I finished it all last night, and will check out the performance today after work. I put the 160 main in (came with 150 & 160) since I put a TwinAir filter on.

Quadbuster,
thanks for the "knee" suggestion. I did it myself after a few tries. The hardest part was getting that darn snap-ring off, even with a snap-ring plyers! Was a little tricky rotating 1/4 turn and putting the ring back on but was easier than taking it off!

I noticed a big difference in the clutch parts. The new primary spring was about 50% longer than original, the secondary about 30% and the weights considerably beefier.

The silencer on the pipe only mounted on the forward hole (to the top mount of the original) so I used a 5-1/2" long 5/16" bolt thru the existing hole in the frame just forward of the reflector and connecting a 3" metal bracket to the rear silencer mount with the original lower rubber gromit and bolt.

Nickle pipe and silencer sure looks pretty though Can't wait to try it.
 
  #8  
Old 03-07-2001 | 03:17 PM
trailblazer00's Avatar
Range Rover
Joined: Dec 1999
Posts: 188
Likes: 0
Default

one dollar,
If you dont mind me asking how much was it for the chrome pipe and silencer?

Thanks
 
  #9  
Old 03-07-2001 | 04:20 PM
OneDollar's Avatar
Thread Starter
|
Range Rover
Joined: Dec 2000
Posts: 109
Likes: 0
Default

$320 for the Nickle pipe & MTD muffler, $85 for the Clutch kit (prices just went up in January).
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
buddieboy
Chinese Quads
4
12-09-2016 06:50 PM
tysonbully
Chinese Quads
3
09-28-2015 03:30 AM
jbrewster94
Yamaha
0
09-23-2015 05:16 PM
roy.hawkins3@gmail.com
Polaris
4
09-11-2015 03:35 PM
cdstang
Polaris Ask an Expert! In fond memory of Old Polaris Tech.
2
08-31-2015 08:52 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 12:24 PM.