Suzuki Discussions about Suzuki ATVs.

LT80 - I broke the stud that goes through the cylinder

Thread Tools
 
Search this Thread
 
  #11  
Old 04-22-2010, 07:25 PM
burgezz's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2010
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Default

Thank you both for your help....
 
  #12  
Old 04-23-2010, 07:33 AM
burgezz's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2010
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by mywifesquad
I type with 3.
lol
 
  #13  
Old 04-23-2010, 08:35 AM
burgezz's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2010
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Default

One more question if you don't mind...

I am actually going to leave the piston connected and pull the cylinder up off of the piston correct? Any tips on how to get the cylinder back on the piston?

Are the rings going to be a problem and what type of lube should I use?
 
  #14  
Old 04-23-2010, 08:45 AM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

Yes, you'll pull the cylinder off the piston.
If you look at the front of the piston, you'll see 2 lil pins in the ring grooves, naturally you'll align the ring end gaps with the pin for installation of the cylinder. The cyl will slide right on. If not, the ring end gaps are not correct. This really is easy.
A lil 2 stroke oil on the piston is a good thing.
 
  #15  
Old 04-23-2010, 08:50 AM
burgezz's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2010
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Default

It looks like you are using 3 fingered typing now.. that was fast
 
  #16  
Old 04-23-2010, 12:08 PM
mywifesquad's Avatar
KTM Patrol
Former Chinese POW!
Join Date: Jul 2004
Location: Hat Creek, Ca
Posts: 74,870
Received 46 Likes on 45 Posts
Default

Originally Posted by LT80
A lil 2 stroke oil on the piston is a good thing.
I have always assembled 2 stroke pistons bone dry..except for a drop or 2 of oil on the cylinder after washing it in hot water..and a drop or 2 on the piston pin bearing..
 
  #17  
Old 04-26-2010, 08:34 AM
burgezz's Avatar
Trailblazer
Thread Starter
Join Date: Apr 2010
Posts: 60
Likes: 0
Received 0 Likes on 0 Posts
Default

My parts will be here Thursday. I will be out of town this weekend...
My son's BDAY is on Friday the 6th so that gives me Mon-Thur after work to try and complete the job.
 
  #18  
Old 04-26-2010, 12:04 PM
LT80's Avatar
Extreme Pro Rider
LT80 Expert
Join Date: Mar 2001
Posts: 8,342
Received 32 Likes on 31 Posts
Default

Originally Posted by mywifesquad
I have always assembled 2 stroke pistons bone dry..except for a drop or 2 of oil on the cylinder after washing it in hot water..and a drop or 2 on the piston pin bearing..
Hmmmmmmmmm......
You assemble dry...
I don't use chain lube.....
We're both amazed at the other...........
 
  #19  
Old 05-22-2010, 03:41 AM
hawaiianbasshead's Avatar
Trailblazer
Join Date: Mar 2010
Location: Kailua-Kona, HI
Posts: 93
Likes: 0
Received 0 Likes on 0 Posts
Default

I broke 2 of mine a while back, I had a spare used motor kicking around. and they were broke at the top of the head. so I didn't have to pull the cyl. I pulled the head then used a channel lock to unscrew the studs. when I retighted it seemed like the motor may have been stripped out. but I put on blue thread lock and let it dry and tightened it down pretty good. it runs ok. my kid rode it this past weekend for like an hour and a half (proud of how long he was forced to ride in one sitting on a long trail seeing as how he's only ridden in 10minute intervals in the past lol) and it seemed ok. I never even bothered tqing it down or checking compression. I broke it with a ft/lbs tq wrench I have another head gasket and am supposed to get one of the spare heads milled and will swap it out and put the new head gasket in and check compression then. I got cheap compression tested from an auto store a while back to see if they were blown or anything serious.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Dewhound
Polaris
11
04-20-2017 02:25 PM
Scooter's Shop
Polaris
9
10-09-2015 02:09 PM
Whitelx1
Kids Quads
3
10-02-2015 10:55 PM
Roro
Ask the Editor
3
09-30-2015 10:58 AM
Jaymc
Suzuki
4
09-11-2015 07:45 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: LT80 - I broke the stud that goes through the cylinder



All times are GMT -5. The time now is 07:19 PM.